HVAC - Buildings

Control Associates offers industrial grade products, services and solutions to the commercial HVAC, hydronic, and steam specialties market. Over the years Control Associates has earned a reputation as a trusted advisor and supplier to Hospitals, Universities, Buildings, Facilities, OEMs, Contractors, and Design Engineers in the metropolitan New York City area.

Sales, Engineering & Service for Steam & Hydronic Specialties

  • Boiler Feed, Condensate and Vacuum Pump Systems
  • Pumps, Booster Systems and Plumbing Specialties
  • Custom Tank and Skid Packages
  • Deaerators, Surge Tanks, Condensate Storage
  • Heat Exchangers
  • Steam Pressure Reducing Stations
  • Pressure and Temperature Controls & Instrumentation
  • Steam Generators

Engineered Package Systems

Engineered Packaged Systems
Our Engineered Packaged Systems group bring together equipment, controls and piping fabrication to deliver easy to install skid mounted systems with single source responsibility. From the sizing pumps, control valves, and heat exchangers to the programming of controls, we make sure that all of the equipment, instruments, and controls will seamlessly operate and communicate together.
  • Steam Pressure Reducing Stations (PRVs)
  • Pump and Heat Exchanger Packages for Building Heat
  • Boiler Deaerator Packages with Pumps, Tanks & Integrated Controls
  • Boiler Feed, Condensate, and Vacuum Condensate Units
  • Domestic Water Booster Pump Systems
  • Pre-Piped Pump Packages with Controls and/or VFDs
  • ASME Stamped Vessels, Certified Welding, X-Ray Inspection and Heat Treating Capability

Control Valves

Globe, Angle & 3-Way Control Valves
  • Fisher easy-e™ ES, ET, EW, EZ Globe Control Valves
  • Fisher easy-e™ Cryogenic Globe Control Valve
  • Fisher GX 2-Way and 3-way Globe Control Valves and Actuator System
  • Fisher Types YS and YD Cage-Guided Three-Way Globe Control Valve
  • Fisher HP and EH High Pressure Globe and Angle Body Control Valves
  • Fisher RSS Lined Globe Control Valve

Segmented Ball Control Valves
  • Fisher Vee-Ball™ V150, V200, V300 Control Valves
  • Fisher Vee-Ball™ V150S Slurry Ball Control Valve
Ball Control Valves
  • Fisher V250, V260 Ball Control Valves
  • Fisher V270 Full-Bore Ball Control Valve
Eccentric Plug Control Valves
  • Fisher V500 Eccentric Plug Control Valve
  • Fisher CV500 Eccentric Plug Control Valve
High Performance Butterfly Control Valves
  • Fisher Control-Disk™ Rotary Control Valve
  • Fisher High Performance Butterfly Valve
  • Fisher Cryogenic High Performance Butterfly Valve

Smart Positioners & Diagnostics Software
  • Fisher DVC6200 FIELDVUE™ Digital Valve Controller (HART)
  • Fisher DVC6200f FIELDVUE™ Digital Valve Controller (FOUNDATION fieldbus)
  • Fisher DVC6200p FIELDVUE™ Digital Valve Controller (PROFIBUS PA)
  • Fisher DVC2000 FIELDVUE™ Digital Valve Controller
  • Fisher FIELDVUE™ ValveLink™ Performance Diagnostics Software
  • Fisher FIELDVUE™ ValveLink™ Mobile Software
  • Fisher QUIKLOOK 3-FS Valve Diagnostic System with FlowScanner™ Software

Pneumatic & Electro-Pneumatic Positioners – Sliding Stem Control Valves
  • Fisher 3582 Single Acting Pneumatic Positioner
  • Fisher 3582i Electro-Pneumatic Positioner
  • Fisher 3570 Pneumatic Valve Positioner
  • Fisher 3660 Pneumatic Single-Acting Positioner
  • Fisher 3661 Electro-Pneumatic Positioner

Pneumatic & Electro-Pneumatic Positioners – Rotary Control Valves
  • Fisher 3610J Pneumatic Single-Acting Positioner
  • Fisher 3610JP Pneumatic Double-Acting Positioner
  • Fisher 3620J Electro-Pneumatic Positioner
  • Fisher 3710 Pneumatic Positioner
  • Fisher 3720 Electro-Pneumatic Positioner

Electro-Pneumatic Transducers
  • Fisher i2P-100 Electro-Pneumatic Transducer
  • Fisher 546 Series Electro-Pneumatic Transducers
  • Fisher 646 Electro-Pneumatic Transducer

Controllers – Level
  • Fisher 2500 Pneumatic Level Controller
  • Fisher 249 Series Caged Sensors
  • Fisher FIELDVUE™ DLC3010 Digital Level Controller
  • Fisher FIELDVUE™ DLC3020f Fieldbus Digital Level Controller
  • Fisher L2 and L2sj Liquid Level Controllers
  • Fisher L2e Electric Level Controller
  • Fisher 2100 Liquid Level Switches

Controllers – Pressure
  • Fisher 4194 Differential Pressure Controller
  • Fisher 4195K Gauge Pressure Indicating Controller
  • Fisher C1 Pneumatic Controller and Transmitter

Controllers – Temperature
  • Fisher 4196 Temperature Indicating Controller

Trip Valves, Volume Boosters, Switching Valves
  • Fisher 377 Pressure-Sensing Trip Valve
  • Fisher 2625 Series Volume Booster
  • Fisher VBL Volume Booster
  • Fisher 167D Series Switching Valves
  • Fisher 168, 168H, and 68 Series Three-Way Switching Valves

Pressure Regulation Accessories
  • Fisher 4660 Pneumatic High-Low Pressure Pilot
  • Fisher Types 1301F and 1301G High Pressure Regulators
  • Fisher Type 1367 High-Pressure Instrument Supply System
Wireless Position Monitor
  • Fisher 4320 Wireless Position Monitor

Control Systems

Emerson® Remote Automation Solutions — Manufacturer of Remote Terminal Units (RTU) designed for a variety of measurement and control applications, including steam and gas flow measurement
  • ROC - Remote Operations Controller - A powerful, flexible RTU that includes features found in flow computers and PLCs, making them ideal for a wide range of applications requiring sophisticated measurement and control
  • Bristol ControlWave® - Controller, RTU, PLC, and SCADA Products

OpenEnterprise SCADA System
OpenEnterprise v3 is a SCADA platform designed for remote oil and gas applications where data integrity and uptime are essential over complex communications networks, enabling you to improve productivity, enterprise integration, reliability, and profitability. By linking operations with back office business systems, OpenEnterprise unlocks process data and transforms the efficiency and profitability of your operation. Your remote oil and gas operations are easier, safer, and more productive. Features include:
  • Scalable Architecture
  • Seamless integration to Emerson RTUs and Flow Computers
  • Supports industrial standards Modbus, DNP3.0 and OPC
  • Supports PHMSA Control Room Management
  • Standard OSI PI Interface
  • Native AMS Device Manager Integration
  • VMWare® virtualization
  • Powerful Action Engine automates a wide range of system administration and data management tasks
  • Field equipment asset modeling and data abstraction
  • Reduced maintenance and migration costs with support for a mixture of legacy and current hardware

Isolation Valves

Emerson’s Keystone valves offer a complete range of butterfly valves from general purpose through to heavy duty and high performance models. With a tradition of more than 70 years, Keystone built its reputation on providing industrial process butterfly valves known for their reliability, long service life, and reduced operating costs. Independent, third-party life-cycle testing has shown that Keystone resilient-seated butterfly valves last 2.5 times longer than competitors' butterfly valves.

From cryogenic conditions up to extremely high temperatures, Emerson is your trusted single source for complete Triple Offset Valve solutions.

Emerson's portfolio includes the pioneering range of Vanessa valves, which are lighter, easier to install and virtually maintenance free. The Vanessa triple offset valve was the first to provide bidirectional zero leakage performance, creating a new industry category using a technology not previously available with other quarter turn valves.

For more than 80 years, KTM brand has been known for premium manual and automated ball valves and actuators. KTM was the world’s first supplier of full-bore, split-body ball valves and pioneered soft- and metal-seated valves.

Today, the comprehensive product line, including process floating and trunnion-mounted ball valves and metal-seated, high-speed, and powder discharge ball valves, fits almost all applications in the chemical, petrochemical and oil and gas industries.

A comprehensive range of ball valves to suit a wide variety of industrial applications.

Established in 1949, with nearly 70 years of experience, Habonim is committed to engineering, manufacturing and supplying superior products and providing excellent personal service to customers.

Habonim provides valve solutions of exceptional quality for the most demanding industries, including oil and gas, chemical, petrochemical, pharmaceutical and mining. In addition to standard floating ball valves, they manufacture trunnion, cryogenic, high pressure and metal seated valves, as well as control and automation systems, pneumatic actuators and complex manifold assemblies for economical solutions to specialized tasks.

Measurement Instrumentation

  • Pressure Transmitters
    • DP/Pressure
    • Instrument Manifolds
  • Smart Wireless Systems

  • Level Transmitters
    • DP Level
    • Ultrasonic Transmitters
    • Vibrating Fork Liquid Level Switches
    • Guided Wave Radar
    • Non-contacting Radar
    • Acoustic Level for Solids
    • Level Indicators
  • Smart Wireless Systems

  • Temperature Transmitters
    • Single Point Temperature Measurement
    • High Density Temperature Measurement
    • General Use Sensors
  • Smart Wireless Systems

  • Flow Transmitters
    • Magnetic Flowmeters
    • Vortex Flowmeters
    • DP Flow
  • Smart Wireless Systems

  • Mass & Volume Flow and Density Measurement
  • Truck Unloading & Loading Systems
  • Meter Verification
  • Custody Transfer
  • High Capacity Flowmeters
  • 316L Housings for Marine

Emerson Wireless Field Network
  • Gateways
    • Field Mounted Wireless Gateway
    • Din Rail Mounted Wireless Gateway
    • Wireless Gateway with Integrated WiFi
  • Smart Power
  • Software
    • PlantWeb Insight
    • Wireless Snap On Planning Tool

Rosemount Wireless Devices
  • Pressure Transmitters
  • Pressure Gauges
  • Temperature – Single & Multipoint; Non-Contacting
  • DP Flow
  • Guided Wave Radar
  • Vibrating Fork Level Switches
  • Discrete
  • Totalizer
  • Acoustic & Steam Trap Monitoring

Pressure Management

Pressure Reducing Regulators
  • Natural Gas Regulators – Distribution, Transmission, and Commercial Service Applications
  • Steam Regulators
  • Industrial Regulators – Air, Process Fluid, Water and Sanitary Applications
  • Tank Blanketing Systems

Crosby direct spring safety valves have been among the world’s most widely used and field-proven safety valves for both process applications and industrial steam generators and steam boilers. Crosby products are known throughout the industry for solving difficult overpressure protection applications ranging from low pressure through supercritical boiler requirements. Its cost effective design has been field proven providing extended service life and tight operating tolerances.

OMNI­TRIM Direct Pressure Relief Valves
Reliable and economical overpressure protection for thermal relief and many more applications.

J Series Direct Pressure Relief Valves
J-Series valves provide high quality and dependable overpressure protection for air, gas, steam, vapor, liquid and two-phase applications in one simple design.

H Series Direct Spring Safety Valves
Direct spring safety valves that provide comprehensive overpressure protection for ASME Boiler and Pressure Vessel Code Section I, and Section VIII steam safety applications.

JB and JPV­A Large Orifice Pressure Relief Valve
A large orifice pressure relief valve engineered to provide high quality, dependable overpressure protection for air, gas, vapor and steam applications.

Style PVR Pressure/Vacuum Relief Valve
A versatile sanitary relief valve for the brewing, beverage, food processing and pharmaceutical industries.

Series 82 Direct Spring Operated PRV for Natural Gas
High performance, direct spring operated pressure relief valve for natural gas applications.

Access to PRV2Size Sizing Program

Kunkle delivers quality safety relief valves for steam, air, gas and liquid applications. Popular models for HVAC application include

Series 6000
Bronze safety valves to ASME section I and VIII, steam, ‘V’ and ‘UV’; section VIII, air/gas, ‘UV’ National Board certified including models to ASME section IV, steam ‘HV’. PED certified for non-hazardous gas.

Model 6252/6254
Cast iron ASME section I steam and section VIII, air, steam and gas ‘UV’ National Board certified safety valves including model 6254 to ASME section IV ‘HV’, PED certified for non-hazardous gas.

Watson McDaniel - Manufacturer of steam traps, pilot operated steam regulators, steam specialties, condensate pumps and accessories
  • Steam Traps
  • Pressure and Temperature Regulators
  • Condensate Pumps

Pressure Vessels & Fluid Handling Systems

The John Wood Company
Manufacturer of ASME Pressure Vessel Tanks & Custom Fluid Handling Systems
  • Carbon Steel ASME Pressure Vessels and Non-Code Tanks
  • Bladder Tanks, Chilled Water Buffer Tanks, Flash and
  • Condensate Tanks, Expansion Tanks
  • Hydro-Pneumatic Tanks for Potable Water Systems
  • Custom Tanks (Tell us about your special requirements)
  • Air Separators (With and Without Strainers)
  • Glycol Make-up Systems (Simplex & Duplex)
  • Chemical Shot Feeders
  • Fluid Handling Systems

Pumps & Pumping Systems

Crane Pumps & Systems
Manufacturer of pumps, pumping systems, tanks, and accessories
  • Pumps
    • End Suction (Frame Mounted / Closed Coupled), Inline Vertical, Regenerative Turbine, Self Primers, Split-Case Single-Stage & Multi-Stage/Single or Double Suction, Vertical Column Sump Pumps, Vertical Multistage, Condensate Return Units
  • Packaged Pumping Systems
  • Tanks
    • Air Separators
    • Expansion Tanks
  • Accessories
    • Triple Duty and Balancing Valves
    • Flexible Hose

Lonergan Pump Systems — Manufacturer of pump systems
  • Design and Manufacture Fuel Oil Pumping Systems
  • Light Oil and Emergency Generator Pump Sets
  • Heavy Oil Pump and Heater Sets

Reliability Solutions

Plantweb Optics
Today’s technology advances are making it easier than ever to stay on top of asset health. Applications for smart phones and tablets keep personnel in touch to collaborate on developing production issues. Data from various predictive intelligence applications are aggregated to create a holistic picture of asset health. And all this information is available anytime and from anywhere.

Plantweb Optics is the new collaboration software application for managing asset health across the enterprise. Plantweb Optics combines the data from multiple applications into asset-centric information, then delivers persona-based alerts and KPIs for improving the reliability of your rotating equipment, instruments and valves.

AMS Trex Device Communicator
The AMS Trex Device Communicator delivers a modern user experience in a rugged, intrinsically safe package, providing the experience of consumer devices in a tool built to withstand harsh industrial environments.

The Trex communicator streamlines activities in the field, allowing technicians to isolate and repair problems while devices continue to run. Segment and loop diagnostic tools quickly validate loop and fieldbus segment characteristics for easy troubleshooting. With numerous communication options, your communicator has never been more connected.
  • Latest edition to Emerson’s best-in-class field communicators
  • Rugged IP54 Rated Housing approved for intrinsic safety
  • 5.7” Touch-screen display
  • Device Communicator Plus module allows users to provide loop power and perform loop diagnostics
  • Run valve diagnostics and troubleshoot on Fisher® FIELDVUE™ digital valve controllers in the field with ValveLink™ Mobile
  • Multiple communication protocols: Wi-Fi, Bluetooth, and Standard microUSB.
  • Automatic Synchronization with AMS Device Manager

AMS 475 Field Communicator
Simplify your work in the field with the intrinsically safe, rugged 475 Field Communicator. This built-for-purpose handheld communicator delivers universal support for HART and Foundation Fieldbus devices, a full-color graphical user interface, and a long-lasting Lithium-Ion power module. It is designed to withstand the knocks and shocks from normal use in the field.
  • Full-color user interface
  • Intrinsically safe
  • Supports all HART®, FOUNDATION™ fieldbus, and WirelessHART™ devices
  • View device diagnostics in charts, graphs, and gauges
  • View, transfer, and print device configurations between your communicator and PC
  • Run valve diagnostics and troubleshoot on Fisher® FIELDVUE™ digital valve controllers in the field with ValveLink™ Mobile

AMS 2140
The AMS 2140 Machinery Health Analyzer takes vibration data and analysis measurements to the next level. It features simultaneous four-channel plus phase data collection and unique peak detection capabilities for the earliest indication of bearing and gearbox degradation. In addition to delivering faster data collection for less time in the field or more machines monitored, the AMS 2140 is ergonomically designed for comfortable, single hand operation all day long.
  • Simultaneous four-channel plus phase
  • One of the fastest vibration analyzer on the market
  • Ergonomically designed to make long days in the field easier
  • Data collection, vibration analysis, balancing, alignment and motor diagnostics in a single unit
  • Monitor a broad range of machinery from variable speed equipment, complex gearboxes, high speed compressors and sleeve bearing turbo machinery
  • Pre-configured analysis experts to easily test and diagnose your toughest issues

AMS Machinery Manager
AMS Machinery Manager integrates multiple predictive maintenance techniques with comprehensive analysis tools to provide easy and accurate assessment of the machinery health across different types of mechanical assets in your facility. The modular technology applications incorporate diagnostic and reporting sources into a common database for analysis of machinery health across the entire plant.
  • Analysis tools for diagnosis and prognosis of machinery health.
  • Real-time asset health integration with process automation systems.
  • Integration with multiple predictive maintenance technologies for a complete picture of mechanical asset health.
  • Integration with the AMS 6500 ATG for advanced analytics in protection-plus-prediction environment.

Industry-leading product portfolio of accelerometers and vibration analysis hardware supported by comprehensive warranties and the highest quality of service
  • Accelerometers
  • Piezo Velocity Sensors
  • Eddy current probes and accessories
  • Cables and connectors
  • Mounting Hardware
  • Junction Boxes
  • 4-20 mA Products
  • Accessories

FLIR is the world leader in the design, manufacture and marketing of thermal imaging infrared cameras. FLIR offers a wide variety of thermal imaging systems for industrial and commercial applications.
  • Thermal Imagers and accessories
  • Videoscopes and accessories
  • Aerial Thermal Imaging Kit
  • FLIR Tool+ Software
  • Infrared Windows
  • Clamp Meter
  • Digital/Imaging Multimeter
  • Insulation Tester
  • Moisture Meter
  • Spot Infrared Thermometer
  • Voltage Tester

Spectro Scientific specializes in analytical tools and software for machine condition monitoring. The company is one of the largest suppliers of oil, fuel and fluid analysis instruments to industry and the military
  • Oil Analysis Solutions
  • Oil in Water / Soil Analyzers
  • Fuel Analysis Instruments
  • On-Site Analysis Systems
  • Portable/ Benchtop Analyzers
  • Industrial Oil, Fuel and Fluid Analysis Instrumentation

Services & Consulting

Fisher Lifecycle Services
  • Control Valve Repair
  • 24/7 Emergency Response
  • Predictive Diagnostics Services
  • Fisher Encore Remanufactured Control Valves
  • Onsite Outage and Turnaround Control Valve Repair Services
  • Valve Startup Services
  • Onsite Valve Leak Detection Services

Fisher Lifecycle Services Locations:
120 Kissel Road
Crossroads Industrial Park
Burlington, NJ 08016

238 Cherry Street
Shrewsbury, MA 01545

Pressure relief valves are designed to protect your plant’s assets—both physical and human—from danger should a deviation occur in the process the valve is protecting. No less than 100% reliability is essential. With decades of experience and a skilled team of field technicians and application engineers, Atlantic Valve Services is available to service Emerson customers throughout the Northeast and Mid-Atlantic region via its network of Emerson Local Business Partners. Our highly skilled technicians provide onsite, emergency and repair services for any type of industrial pressure, pressure relief, or safety valve.

Staff Augmentation
  • Valve Services -Calibration,
    Commissioning, Testing, Inspection
  • Instrument Services - Calibration, Commissioning, Troubleshooting
  • RTU Maintenance and Inspection
  • Control System - Configuration, Maintenance and Inspection

Lifecycle Services
  • 24/7 Emergency Response
  • Control Valve Repair
  • Turnaround and Outage Management Services
  • Instrument and Control Valve Calibration
  • Predictive Diagnostic Analysis
  • Onsite Valve Leak Detection Services

Instrument Services
  • Maintenance Services
    • Local Service Center
    • Calibrations
    • Repairs
    • Quick Turnaround
    • Instrument Assessment
  • Field Services
    • Calibrations
    • Start Up & Commissioning
    • Troubleshooting

Reliability Solutions and Maintenance Services
  • Onsite & Remote Monitoring of Rotating Equipment, Motors, and Process Controls Equipment to:
    • Increase asset reliability
    • Reduce unscheduled downtime
    • Extend production intervals between maintenance outages
    • Maximize efficiency and performance of plant assets
  • Vibration Monitoring and Analysis
  • Oil Analysis
  • Infrared Thermography
  • Laser Alignment
  • Ultrasonic Testing and Analysis
  • AMS™ Suite Software Installation and Support Services
  • Spares Inventory Programs

Process Optimization & Consultation Services
  • Process Audits / Studies
  • Process Automation Studies
  • Process Unit Optimization
  • Advanced Controls
  • Workflow Compliance
  • Energy Management

Educational Services
  • Classroom Training
  • On-Site Training
  • Interactive Plant Environment

Control Associates is an authorized partner of OSIsoft and provides a range of implementation and life cycle services.
  • Infrastructure design and virtualization
  • PI Interface Design
  • OSI PI Historian Installation and Configuration
  • PI Asset Framework and Event Frames
  • PI Process Book and Vision configuration
  • PI Notification configuration
  • RtReports Development

SCADA Services
  • Hardware & Software Configuration
  • Telemetry
  • Communications
  • Cybersecurity

Control Associates Support ServicesIn shop and field services available from Control Associates:
  • RTU, PLC and SCADA Programming, Startup and Field Services
  • Control Panel Fabrication
  • Steam PRV Station Panel Fabrication
  • Steam PRV Station Tuning, Startup and Repair Services
  • VFD Programming, Startup and Field Services
  • Control System Data Interfaces to BMS (Building Management Systems)
  • Instrument and Control Valve Calibration Services
  • Laser Pump Alignment and Startup Services
  • Stress Analysis

Valve Actuation & Accessories

  • Electric Multi-Turn and Quarter-Turn Actuators
  • Network Control Systems
  • Electric Actuators with Conventional and Smart/Open
  • Communication Protocols

Fisher 657 and 667 are spring-opposed diaphragm actuators designed for on/off or throttling operation of control valves. The 657 actuator is direct-acting, while the 667 is reverse-acting.

Fisher 1052 spring-return diaphragm rotary actuators operate splined shaft rotary valves and are suitable for on/off or throttling service.

  • Pneumatic Rack and Pinion Actuators with Integrated Valve Position Feedback Modules
  • Double Acting and Spring Return

  • Pneumatic Scotch-Yoke Actuators
  • High Pressure and Low Pressure Pneumatic
  • Double Acting and Spring Return

Electric and Pneumatic Actuators
  • Electric Actuators Quarter-Turn
  • Direct Mounting to Keystone Butterfly Valves
  • Pneumatic Rack and Pinion Actuators
  • Double Acting and Spring Return
  • Direct Mounting to Keystone Butterfly Valves

Manual Operators
  • Lever
  • Hand Wheel Gear and Chain Wheel Gear
  • Declutchable Gear Override

  • Pneumatic Rack and Pinion Actuators
  • Double Acting and Spring Return

  • Factory Authorized Valve Assembler for Solenoid Valves and Accessories

  • Valvetop™ Discrete Valve Controllers
  • GO® Switch Leverless Limit Switches and Position Sensors
  • Networx™ Field Networking Solutions
  • Wireless Position Monitors

Control & Safety Systems

Remote Operations Controller (ROC)
A powerful, flexible RTU that includes features found in flow computers and PLCs, making them ideal for a wide range of applications requiring sophisticated measurement and control. Benefits include:
  • Achieve versatile measurement and control from one device
  • Lower your total cost of ownership
  • Ensure reliability and integrity of measurement
  • Protect your people by reducing unnecessary time in the field

Featured News/Case Study

Control Associates becomes exclusive representative for former Pentair Valves and Controls brands

Tuesday 07.04.17
Following Emerson's recent acquisition of the Valves & Controls business unit of Pentair plc, Controls Associates, Emerson's local business partner, has been named the exclusive representative for most of the acquired brands in the NY metropolitan area.
... Read More

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