Power - Industrial Energy

Energy is the lifeblood of an industrial site, and after raw materials, typically makes up the largest percentage of operating cost. To meet production and quality goals, energy in the form of steam, electricity, and other utilities must be reliably delivered to site processes, but this is only a small part of today’s energy issues. Rising energy costs and increased emissions regulations are putting pressure on manufacturers that make it difficult to remain competitive. Control Associates and its partner Emerson deploy proven technologies and expertise enabling you to achieve a new level of energy performance including improved efficiency, better reliability, lower emissions, and reduced operating costs.

Our locally based control systems engineers have the energy management expertise and experience to configure, implement, and deliver process control and SCADA systems for Industrial Energy applications. We utilize Emerson's DeltaV™ industrial process control system for the controls layer and highly reliable smart Fisher™ control valves, and Rosemount™ measurement and flow instruments at the plant floor level. To assure quality in the products and services we provide, Control Associates and Emerson maintain ISO 9001:2015 registered Quality Management Systems.

Control Associates has supplied process automation and control solutions for many local industrial cogeneration and boiler operations for companies including Pfizer, Bristol-Myers Squibb, and Nokia. We have also supplied large-scale turnkey, multi-megawatt CHP and DG cogen process automation and control solutions to premier high-rise buildings in New York City, such as One Bryant Park and One Penn Plaza, as well as large institutions such as Rikers Island.

Control Associates provides the following services for Industrial Energy boilers and cogen plants:

  • Application engineering and design services for both conventional and bus based control networks
  • Project Management
  • Control System Software Testing
  • Control System Software CFAT and HFAT
  • Local Start-up
  • Commissioning
  • Modifications & Upgrades
  • Training
  • 24/7 Lifecycle Services Support

Control & Safety Systems

DeltaV™ Distributed Control System (DCS)

The DeltaV distributed control system (DCS) is an easy-to-use automation system that simplifies operational complexity and lowers project risk. The state-of-the-art suite of products and services increases plant performance with intelligent control that is easy to operate and maintain.

The DeltaV DCS adapts to meet your needs, scaling easily without adding complexity. The inherent integration of the IIoT enabled DeltaV system extends to batch, advanced control, change management, engineering tools, diagnostics, and more.

Products & Tools include:

  • Advanced Control
  • Alarms
  • Batch Controls & Operations
  • Controllers & I/O
  • Data Integration
  • Engineering
  • Historians
  • Operations
  • Reliability
  • Security & Network
  • Simulation
  • Virtualization
  • Wireless Plant Network Solutions
  • Workstations

DeltaV™ Operations

To improve business results, it is critical to optimize your plant operations, improve productivity, and increase process uptime. Operations is built into the DeltaV system — giving users direct access to all operating information — including current process values, operating displays, and all alarms with proper alarm priority and timestamp. Additionally, the DeltaV system provides high-resolution graphics, embedded historical trending, and system-wide security. DeltaV achieves this through:

  • Robust and Secure Operations
  • Customize the Operators Interface
  • Quickly View Important Alarms
  • Improve Operator Effectiveness
  • Integrated Maintenance

DeltaV™ Mobile

DeltaV™ Mobile reshapes the status quo by delivering an entirely new operational experience and empowering your team to improve operations performance and safety by having the plant at their fingertips – virtually anywhere.

DeltaV distributed control system users can know the health of their operations on-demand, by viewing real-time process values, trends, alarms, historians, and other key data from their mobile devices.

Collaborative features make it easier to streamline workflows by making it easier for managers and engineers to share critical information for enhanced business results.

DeltaV™ DCS - Reliability

By integrating field diagnostic information with the control system, operators can quickly assess the condition of instruments, valves, and mechanical equipment to make real-time adjustments to sustain throughput and quality. DeltaV can receive critical machinery health alerts from the Emerson AMS 6500, providing actionable information for operators to protect the condition of mechanical assets. Integration with AMS Device Manager allows operators to significantly reduce commissioning time during startups. This can be accomplished by:

  • Making an Informed Decision
  • Reducing Start-Up Time
  • Increasing Availability

DeltaV™ Cybersecurity

Security breaches on a process control system can have disastrous implications. It has become increasingly important to protect your process control system and network connections and take appropriate steps to further protect your plant against potential threats. Cybersecurity Solutions for DeltaV Systems is a set of services and products to establish a proactive cybersecurity strategy.

Emerson Cybersecurity Services include:

  • Cybersecurity Assessments for DeltaV Systems
  • Application Whitelisting for DeltaV Systems
  • Endpoint Security for DeltaV Systems
  • Network Security Monitor for DeltaV Systems
  • Patch Management for DeltaV Systems
  • Security Information and Event Management for DeltaV Systems

DeltaV SIS™ Safety Instrumented System

The DeltaV SIS™ takes a modern approach to increase safety integrity while improving process availability. The proven DeltaV safety instrumented systems (SIS) continuously monitors your plant’s safety devices’ status and diagnoses the health of the entire safety loop–dramatically reducing your risk. The logic solver, certified to safety integrity level (SIL) 3 uses electronic marshalling technology to reduce your installation, commissioning and maintenance costs while substantially reducing your equipment footprint.

The DeltaV SIS™ system can also operate as standalone process safety system. It easily, transparently and independently integrates to a basic process control system (BPCS) from any vendor using Modbus TCP, OPC or OPC.net. The proven DeltaV SIS™ continuously monitors your plant’s safety devices’ status and diagnoses the health of the entire safety loop–dramatically reducing your risk.

Products & Tools include:

  • Bypass and Override Management
  • Engineering
  • Integration
  • Logic Solver Hardware
  • Network Security
  • Reliability
  • Sequence of Events
  • Simulation
  • Virtualization

FloBoss™ Flow Meters

The FB1100 and FB1200 serve the explosion-proof environment with an ultra-compact design including integral sensor, battery, and I/O options, providing high integrity fiscal metering with many different flow meter technologies.

The FB2100 and FB2200 models are packaged for C1D2 hazardous area locations and provide additional I/O capacity and capability along with a packaged enclosure designed to minimize installation time.

New Features include:

  • MobileSCADA - enhances personnel safety by allowing a technician to use their laptop or tablet from within the comfort of their vehicle and avoid hazardous areas
  • Interactive Display - allows the field technician to securely log in and not only view the data, they can also make operational or configuration changes to the flow computer
  • Simplified Configuration - FBxConnect, Emerson’s next generation configuration tool simplifies the process with user-friendly wizards and “fill in the blanks” configuration
  • Latest Rosemount™ multivariable measurement sensor technology, providing high accuracy differential pressure and static pressure measurement with long term stability to help improve production efficiency

OpenEnterprise™ SCADA System

OpenEnterprise v3 is a SCADA platform designed for remote applications where data integrity and uptime are essential over complex communications networks, enabling you to improve productivity, enterprise integration, reliability, and profitability. By linking operations with back office business systems, OpenEnterprise unlocks process data and transforms the efficiency and profitability of your operation. Your remote operations are easier, safer, and more productive. Features include:

  • Scalable Architecture
  • Seamless integration to Emerson RTUs and Flow Computers
  • Supports industrial standards Modbus, DNP3.0 and OPC
  • Supports PHMSA Control Room Management
  • Standard OSI PI Interface
  • Native AMS Device Manager Integration
  • VMWare® virtualization
  • Powerful Action Engine automates a wide range of system administration and data management tasks
  • Field equipment asset modeling and data abstraction
  • Reduced maintenance and migration costs with support for a mixture of legacy and current hardware

Operations & Business Management

DeltaV™ Standard Boiler Solution

The Standard Boiler Control Solution provides a pre-engineered control strategy for gas-fired or oil-fired (and optionally dual fuel combination) boilers. The configuration complies with NFPA 85 - Boiler and Combustion Systems Hazards Code and uses Emerson's best engineering practices. It includes feedwater, single element and three element drum level controls, plus combustion controls with a boiler master demand, parallel metered air and fuel, and oxygen trim with dynamic excess air correction. Steam header pressure control is standard with the solution and additional boilers can be easily added.

DeltaV™ Standard BMS Solution

Emerson's DeltaV Standard BMS (Burner Management System) Solution helps deliver safe and reliable combustion operation for single-fuel/single burner boilers, per NFPA 85, EN 298, and EN 50156 and other applicable codes. Communicates the state of the burner light-off sequence to operations personnel and any missing interlocks for easy troubleshooting and identifies the "first out" cause of a process trip to assist in diagnosing combustion issues.

SmartProcess™ Boiler

Emerson's SmartProcess Boiler is a solution used to optimize multi-fuel and alternate fuel fired Power Boiler Processes by stabilizing unit performance on automatic control, reducing emissions production, increasing the efficiency of the boiler, and maximizing the quantity and stability of steam produced through burning of the least cost fuel (typically off-gases, waste fuels, or biomass).

SmartProcess™ Flame

SmartProcess Flame is a Burner Management System (BMS) that provides functionality to ensure safe firing of multi-fuel boilers, furnaces and heaters (multiple burners, multiple fuels). Emerson implements these systems in accordance with NFPA 85 and other codes, and also tightly integrates the BMS with the combustion controls. This improves operator interface, and provides clear indication of what is preventing light-off and what initiated a trip.

SmartProcess™ Header

Coordinated steam header control functionality often does not exist in an industrial powerhouse. Emerson's SmartProcess Header is a product used to automatically control and optimize the operation of a Steam Distribution System. SmartProcess Header provides coordinated control of all steam headers, allows prioritization of the headers to be set by operation personnel, maximizes steam to turbines if they are present, and optimizes header control for least cost operation.

SmartProcess™ Energy

SmartProcess Energy allocates boiler load by steam cost, manages electric buy/make decisions, allocates turbine load by cost, monitors energy usage across the site in order to identify waste, and manages compressor and chiller loading. In addition, load shedding functionality can be included and what-if scenarios can be run using the models of the site processes.

OSIsoft System Integrator Partner

Control Associates is an authorized OSIsoft System Integrator Partner and member of the global OSIsoft PartnerEcoSphere network. Our data management experts know how to architect, install, configure, support, and integrate your OSI PI System™ with your Control, MES and Enterprise systems enabling you to unlock the transformative potential of your process data.

  • Infrastructure design and virtualization
  • PI Interface Design
  • OSI PI Historian Installation and Configuration
  • PI Asset Framework and Event Frames
  • PI Process Book and Vision configuration
  • PI Notification configuration
  • RtReports Development

Control Valves

The Fisher brand identity stands for quality industrial control valves worldwide

Fisher™ Globe, Angle, & Three-Way Valves

Fisher manufactures the broadest range of sliding-stem globe, angle and three-way control valves in the world. They are available in a variety of materials, flow characteristics, pressure classes, and end connections. Popular sliding-stem valve product lines include the Fisher easy-e™, Fisher GX and Baumann™ control valves.

Fisher control valves cover a broad range of applications and industries from general purpose, utility and chemical service applications to high-pressure, extremely rugged, single-port, globe and angle valves for applications in the power, refining, hydrocarbon and natural gas distribution industries.

Fisher also offers low flow control valve technology that provides increasing rangeability with decreasing Cv ratings. This enables the valves to control over a wide flow range minimizing the need to change out trim sets when flow conditions vary between batches.

Baumann™ sanitary control valves are designed to meet the stringent demands of today’s state-of-the-art Life Science facilities. Polished, stainless steel body and trim components ensure efficient cleaning and sanitizing giving you confidence that your processing environment produces the highest purity.

Globe, Angle & 3-Way Control Valves

Fisher easy-e™ ES Control Valve
The Fisher easy-e ES valve is your solution for a wide range of applications, including sulfide and chloride stress-cracking environments common to the oil and gas production industries. Available in globe or angle body, these valves can provide up to Class V or VI shutoff.

Fisher easy-e™ ET Control Valve
The Fisher easy-e ET valve is your solution for all general applications with high process temperatures, featuring a balanced plug design and cage-guided trim. Available in globe or angle body, these valves can provide up to Class V or VI shutoff.

Fisher easy-e™ EZ Control Valve
The Fisher easy-e EZ control valve is your solution for throttling or on/off control in chemical or hydrocarbon processing applications, or wherever control of non-lubricating, viscous, or other hard-to-handle fluids is necessary.

Fisher easy-e™ Cryogenic Control Valve
The Fisher easy-e cryogenic valve is a globe style, single-port, valve featuring stainless steel construction materials and fabricated extension bonnets. These cryogenic valves are designed to provide throttling or on/off control of liquids and gases at cryogenic temperatures as low as -198°C (-325°F). When required, these rugged valves can reliably provide tight shutoff for special applications within the chemical and hydrocarbon processing industries, such as certain liquefied natural gas services.

Fisher GX Control Valve and Actuator System
The Fisher GX valve and actuator system can meet a wide range of flow and pipeline sizing requirements. A three-way construction is available, which is suited for accurate temperature control. The engineered passages within the valve body provide optimal capacity and create a stable flow pattern for smooth operation.

Fisher YD and YS Three-Way Cage-Guided Valves
Fisher YD and YS three-way cage-guided valves are designed for throttling or on/off service, and are available in balanced and unbalanced constructions. The YD valve is used in general converging and diverging service. The YS valve is used in general converging service. Fisher YD and YS valves are available for a wide range of applications, including sulfide and chloride stress-cracking environments common to the oil and gas production industries.

Fisher RSS Lined Globe Valve
The Fisher RSS valve is intended for use in applications involving severely corrosive and toxic flowing media, and is well-suited for pure media applications, as well. The RSS valve body provides an economical alternative to alloy valve bodies in a wide variety of applications.

The distinct Fisher green is prominent in this Fisher sliding stem, globe, control valve assembly
Fisher and Yarway product identities representing desuperheater, steam conditioning, and cavitation control

Fisher™ Engineered Products

Optimize process performance in any given application. Fisher has developed a comprehensive portfolio of market-leading technology that can handle virtually any demanding control valve application in your plant.

Fisher™ High Pressure Engineered Globe and Angle Valves

Fisher HP and EH Globe and Angle Valves
Fisher HP series control valves are single-port, high-pressure, globe- or angle-style valves with metal seats, cage guides, and push-down-to-close valve plug action. Fisher EH series valves are specially designed for high-pressure applications and incorporate proven techniques in flow-stream contouring for higher capacities and in valve trim design for reliability in severe applications.

Fisher™ Aerodynamic Noise Attenuation

Fisher Whisper Trim™ I
Whisper Trim I cages offer proven aerodynamic noise control that is effective for vapor, gas, or steam flow applications. The Whisper Trim cage utilizes multiple orifices of a special shape, size, and spacing to minimize noise generated by the flow of vapor, gas, or steam through a control valve. Using a Whisper Trim™cage, in conjunction with a properly sized valve body, can substantially reduce the noise level below that of valves with standard trim.

Fisher Whisper Trim™ III
Whisper Trim III cages provide effective attenuation of aerodynamic noise in vapor, gas, or steam applications involving high pressure drops or high pressure drop ratios. Using a Whisper Trim III cage in conjunction with a properly-sized valve body can substantially reduce the noise level of the control application. Aerodynamic noise is generated by the turbulence created in the flow of vapor, gas, or steam as the fluid passes through a control valve.

Fisher™ Cavitation Control Trims

Fisher Cavitrol™ III Trim
Fisher Cavitrol III trim is designed for clean, cavitating services with pressure drops of up to 207 bar (3000 psi). The cage in this trim contains a multitude of specially-shaped, radially-aligned holes that reduce fluid turbulence and stage the overall pressure drop, both of which control or eliminate the damaging effects of cavitation.

Fisher DST (Dirty Service Trim)
Fisher Dirty Service Trim is designed for dirty, cavitating services. This trim utilizes a series of flow restrictions and expansions to eliminate cavitation, while allowing up to 19 mm (3/4 in) diameter particulate to pass through without plugging. Each of the trim stages has a successively larger flow area. The result is very efficient operation because typically 80 percent of the overall pressure drop is taken in the initial stages, where there is little danger of cavity formation which could result in cavitation.

Fisher DST-G Trim
Fisher DST-G trim is specially designed for clean or dirty services where the fluid has dissolved gases that are released from a solution due to a reduction in pressure (outgassing). Outgassing typically causes two types of damage: cavitation and erosion by the fluid stream. DST-G trim stages the pressure drop, similar to the DST trim, to prevent cavitation. Erosion is controlled by the lower cage in this trim, which separates the flow stream into smaller, lower energy jets that are less likely to cause damage. This trim also has the ability to pass particulate up to 6.35 mm (1/4 in) in diameter.

Fisher NotchFlo™ DST Control Valve
Fisher NotchFlo DST control valves are designed for dirty, cavitating services. The trim in this valve utilizes a series of flow restrictions and expansions to eliminate cavitation, while allowing up to 12.7 mm (1/2 in) diameter particulate to pass through without plugging.

Fisher Micro-Flat Cavitation Trim
Micro-Flat cavitation trim is designed for clean, cavitating services with pressure drops of up to 51.7 bar (750 psi) and low flow rates. The trim design does not eliminate cavitation, but controls where it occurs to minimize damage.

Fisher™ & Yarway™ Steam Conditioning

Fisher TBX Steam Conditioning Valve
Fisher TBX valves reduce both steam pressure and temperature to enable daily cycling of power plants. In addition, they protect reheater tubes, condensers, and piping against excessive pressure, temperature, and enthalpy excursions during steam turbine trips.

Fisher TBX-T Desuperheater
The Fisher TBX-T desuperheater can be used in many applications to efficiently reduce the temperature of superheated steam to the desired set point. The TBX-T is available for installation in steam lines from DN 200 through DN 1200 (NPS 8 through 48) in diameter and are capable of maintaining steam temperatures to within 6°C (10°F) of saturation temperatures. Water atomization and vaporization are key elements in any steam conditioning application. The TBX-T design incorporates a spraywater manifold of variable geometry AF nozzles that produce an optimized spray pattern over a wide operating range. These nozzles are strategically placed to achieve optimal mixing and quick vaporization at all flowing conditions.

Fisher DMA Mechanically Atomized Desuperheaters
The Fisher DMA desuperheater is a simple, mechanically atomized desuperheater with single or multiple, fixed-geometry spray nozzles and is intended for applications with nearly constant loads. The DMA is installed through a flanged connection on the side of a DN 150 (NPS 6) or larger pipeline.

Fisher DMA/AF Variable Geometry Attemperator
The Fisher DMA/AF is a variable-geometry, mechanically atomized, back-pressure-activated superheater interstage attemperator. It is designed for applications requiring control over moderate load fluctuations and high thermal cycling.

Fisher DFA Variable Geometry Desuperheater
The Fisher DFA (Desuperheater with Flexible Architecture) incorporates both a water control element and a variable geometry, mechanically atomized, self-contained desuperheater for moderate to high flow variation. The DFA is installed through a flanged connection on the side of an NPS 8 or larger pipeline.

Fisher DSA Steam Conditioning Desuperheater
The Fisher DSA desuperheater uses high-pressure steam for rapid and complete atomization of spraywater in low velocity steam lines. This desuperheater is installed through a flanged connection on a DN 200 (NPS 8) or larger pipeline. This desuperheater is intended for applications requiring high rangeability.

Fisher DVI Steam Conditioning Desuperheater
The Fisher DVI desuperheater injects spraywater in the outlet of the venturi section, assuring excellent mixing and rapid atomization. The DVI desuperheater is easily installed between flanges in DN25 through DN600 (NPS 1 through 24) steam lines. There are no moving parts, and the water injection pattern provides rapid and thorough cooling. It is intended for applications with moderate load changes and low velocity steam.

Yarway Narvik Model 88 Small Pipe Inline Desuperheater
A wide range of desuperheaters, pneumatic actuators, strainers to satisfy all specifications of the power, pulp and paper industry and process gas applications

Yarway Narvik Model 25 Ven-Temp Desuperheater
Yarway covers requirements for Desuperheaters, pneumatic actuators, strainers with a wide range of models, sizes and materials to satisfy all the specifications of the power, pulp and paper industry and process gas applications.

Yarway Narvik Series 4300 Templow Probe Style Variable Nozzle Control Valves
For precise and economical control of steam temperature.

Yarway Narvik Model 18/54 - 28/64 Probe Style Variable Nozzle Control Valves
Yarway covers requirements for Desuperheaters, pneumatic actuators, strainers with a wide of models, sizes and materials to satisfy the specifications of the power, pulp and paper industries along with process gas applications.

Yarway Narvik HT- Templow Probe Style, High Temperature
The TempLowHT utilizes the fundamental design concepts of the standard Templow, designed for temperatures up to 621°C. The TempLowHT is designed to eliminate sliding trim parts in the hot zone.

Yarway Narvik Model 37/47 Probe Style Variable Nozzle Control Valves
Cryogenic injector for LNG applications

Yarway Narvik Model 24/34 Probe Style Variable Nozzle Control Valves
Yarway covers requirements for desuperheaters, pneumatic actuators, strainers with a wide range of models, sizes and materials to satisfy all the specifications of the power, pulp and paper industry and process gas applications.

Yarway Narvik Model 13/23 Probe Style, Fixed Nozzle
Yarway covers requirements for desuperheaters, pneumatic actuators, strainers with a wide range of models, sizes and materials to satisfy all the specifications of the power, pulp and paper industry and process gas applications.

Yarway Narvik Model 33/43 Probe Style, Fixed Nozzle
Yarway covers requirements for desuperheaters, pneumatic actuators, strainers with a wide range of models, sizes and materials to satisfy all the specifications of the power-pulp and paper industry and process gas applications.

Fisher™ Increased Outlet & Fabricated Angle Valves

Fisher 461 Increased Outlet Angle Sweep-Flo Valve
The Fisher 461 Sweep-Flo valve is a self-cleaning, increased outlet, angle valve that is typically used in the chemical and hydrocarbon industries where control of residual oils or other liquids with coking properties is necessary. The 461 features a venturi-type throat, which is useful in power plants or slurry services where high pressure drops and flashing might exist.

Fisher FB Fabricated Angle Valves
Fisher FB fabricated angle valves are used with compressible fluids on special applications requiring maximum noise attenuation capability and high capacity. Typical applications include main steam reducing valves and compressor bypass valves. FB valves are also commonly used for sour gas applications in petrochemical and gas processing plants.

Fisher™ Polymer Flow Control

Fisher HVP Polymer Flow Control
The Fisher high viscous polymer (HVP) series control valve is used extensively by the polymer industry. These processes generally require the valves to operate at and maintain high temperatures to assure that the polymer fluid flows freely. The HVP valve can provide integral valve body passages through which a heat transfer fluid is pumped to keep the valve and process fluid heated. Forged and fabricated valve body styles are engineered to meet your process and piping requirements. Standard valve body and trim designs can be adapted to exactly match specifications

Fisher™ Diffusers

Fisher Inline Diffusers
A complete line of Fisher inline diffusers provide optimum noise attenuation where valves can contribute substantial noise. When installed, the total pressure drop of the system is divided across the valve and diffuser. This enables the valve to operate at a lower pressure drop ratio, thereby lowering the noise level generated from the process flowing through the control valve. Options include: the 6010 with integral outlet head, the 6011 pipe style, and the Whisper Disk.

Fisher Vent Diffusers
Fisher 6012 vent diffusers offer proven noise and vibration control in sky vent applications. A vent diffuser places back pressure on the control valve while venting process to the atmosphere and shares the total pressure drop with the vent valve. This reduces the vent valve noise and noise at the atmospheric vent point. Fisher 6013 vent diffusers come with an outer shell attached for use in sky vent applications in power plants.

Portrait of a Fisher TBX steam conditioner control valve assembly
The Fisher brand identity stands for quality industrial control valves worldwide

Fisher™ Rotary Control Valves

When capacity and performance are the requirements Fisher rotary control valves are the answer. Popular rotary valve product designs include segmented ball, full bore pipeline, eccentric plug, and high performance butterfly.

Segmented Ball Control Valves

Fisher Vee-Ball™ V150, V200, V300 Control Valves
The Fisher Vee-Ball control valve is your best choice for performance and cost-effectiveness across a broad range of applications. The precision-machined parts and pressure-balanced seal designs allow smooth, precise valve operation.

Fisher Vee-Ball™ V150S Flanged Control Valve
The Fisher Vee-Ball V150S control valve offers a rugged construction, highly wear-resistant trim materials, and an unrestricted straight through flow path which makes this valve ideal for controlling the most abrasive of slurries. The design is particularly effective in minimizing erosive damage to the adjoining pipework, thereby providing greater operational safety and service life.

Ball Control Valves

Fisher V250 Control Valve
The Fisher V250 control valve is a heavy-duty, flangeless throttling ball valve often used to control flow in gas transmission lines, gas distribution, and liquid pipelines. Available with a single ball seal, flow ring, or dual-seal construction.

Fisher V260 Control Valve
The Fisher V260 is a full bore control valve designed from the ground up with features for optimized pressure, flow, and process control. An integral drilled attenuator controls noise and vibration from high pressure drop liquids and gases. The splined shaft connection to the actuator reduces lost motion.

Fisher V270 Full-Bore Ball Control Valve
The Fisher V270 is a three piece, trunnion mounted, full-bore control valve designed from the ground up with features for optimized pressure, flow and process control. The V270 full-bore ball valve is designed for automated control in bypass, batch, monitor, and emergency shutoff service applications, and it presents little or no restriction to flow. The V270 full-bore ball valve is available with composition seals, and process type live-loaded shaft packing for improved service life and lower emissions.

Eccentric Plug Control Valves

Fisher V500 Eccentric Plug Valve
The Fisher V500 rotary control valve combines globe valve ruggedness with the efficiency of a rotary valve. It is designed to control erosive, coking, and other hard-to-handle fluids, providing either throttling or on/off operation.

Fisher CV500 Eccentric Plug Valve
The Fisher CV500 valve combines the rangeability of the cammed, segmented V-notched ball, with inherent ruggedness in the heavy duty bearings, seals, and body. This combination provides a balance of erosion resistance and pressure control for gas and liquids.

High Performance Butterfly Control Valves

Fisher Control-Disk™ Rotary Valve
The Control-Disk rotary valve offers excellent throttling performance. An equal percentage flow characteristic provides an improved throttling range comparable to that of a segmented ball valve. This improved capability allows you to control closer to the target set point, regardless of process disturbances, which results in a reduction in process variability.

Fisher 8532 High Performance Butterfly Valve
The Fisher 8532 high performance butterfly valve offers outstanding performance under extreme pressure and temperature conditions. The 8532 valve maintains tight shutoff, is available in a fire-tested construction, and can be specified for cryogenic applications. Available as either a flangeless (wafer style) design, single flange (lugged), or Double Flanged design.

Fisher 8560 High Performance Butterfly Valve
Fisher 8560 butterfly valves is a reliable, high performance control valves suitable for throttling applications requiring extremely low leakage rates.

Fisher 8580 High Performance Butterfly Valve
The Fisher 8580 high performance butterfly valve provides the capability for enhanced shutoff and features an eccentrically-mounted disk with either a soft or metal seal. Experience excellent throttling and on/off performance with this control valve.

Fisher 8590 High Performance Butterfly Valve
The Fisher 8590 high performance butterfly valve maintains tight shutoff and can be specified for a wide range of pressure and temperature conditions. The 8590 valve is available in a lugged body design. A splined shaft can combine with a variety of spring-and-diaphragm or pneumatic piston actuators and a square or keyed shaft can combine with a variety of handlevers, handwheels, or pneumatic piston diaphragm actuators.

Fisher A31D Double-Flange Butterfly Valve
The Fisher A31D is a double-flange, high performance butterfly valve featuring either a splined drive shaft or a keyed drive shaft. The A31D is used in throttling or on/off service and is available in NPS 3 through 12, CL150 and CL300.

Fisher A31A Cryogenic High Performance Butterfly Valve
The Fisher A31A cryogenic high performance butterfly valve is designed for extreme temperature, cryogenic services and features a valve body extension which positions the packing system and the actuator away from the extreme temperatures. The valve also features a metal NOVEX seal providing tight shutoff, low operating torques, and the rugged durability needed for cryogenic service.

Portrait of a  Fisher rotary valve and compact actuator
The Fisher FIELDVUE and ValveLink product identities represent their line of valve controllers and instruments

Fisher™ Controllers & Instruments

Poor valve reliability, performance, or maintenance can undermine your process operations. Ensure your assets are working precisely the way they are supposed to with Fisher trusted and tested controllers and instruments.

Fisher FIELDVUE™ Digital Valve Controllers & ValveLink™ Diagnostics Software
Fisher FIELDVUE DVC6200 smart valve instruments allow for your operation to run closer to setpoint, improving product quality with more accurate control. Using FIELDVUE Performance Diagnostics, valve operation is monitored online to evaluate performance and reliability.

Fisher FIELDVUE ValveLink software allows your maintenance and operations personnel to monitor control valve health and performance online to improve reliability by spotting problems before they affect your process. This software is used for configuration, calibration, and diagnostics of FIELDVUE instrumentation.

Emerson and Teledyne Test Services have partnered to offer the QUIKLOOK 3-FS valve diagnostic system with Fisher FlowScanner software. It's an integrated system for testing your nuclear facility’s air-operated valves (AOV) and motor-operated valves that’s reliable, accurate, easy-to-use, fast, and gives easily interpretable analysis data. It allows you to significantly reduce the test time from set-up to finish and help manage and support reduction in your cost of compliance in testing, safety, and efficiency.

  • Fisher DVC6200 FIELDVUE Digital Valve Controller (HART)
  • Fisher DVC6200f FIELDVUE Digital Valve Controller (FOUNDATION fieldbus)
  • Fisher DVC6200p FIELDVUE Digital Valve Controller (PROFIBUS PA)
  • Fisher DVC2000 FIELDVUE Digital Valve Controller
  • Fisher FIELDVUE ValveLink Performance Diagnostics Software
  • Fisher FIELDVUE ValveLink Mobile Software
  • Fisher QUIKLOOK 3-FS Valve Diagnostic System with FlowScanner™ Software

Pneumatic & Electro-Pneumatic Positioners – Sliding Stem Control Valves

  • Fisher 3582 Single Acting Pneumatic Positioner
  • Fisher 3582i Electro-Pneumatic Positioner
  • Fisher 3570 Pneumatic Valve Positioner
  • Fisher 3660 Pneumatic Single-Acting Positioner
  • Fisher 3661 Electro-Pneumatic Positioner

Pneumatic & Electro-Pneumatic Positioners – Rotary Control Valves

  • Fisher 3610J Pneumatic Single-Acting Positioner
  • Fisher 3610JP Pneumatic Double-Acting Positioner
  • Fisher 3620J Electro-Pneumatic Positioner
  • Fisher 3710 Pneumatic Positioner
  • Fisher 3720 Electro-Pneumatic Positioner

Electro-Pneumatic Transducers

  • Fisher i2P-100 Electro-Pneumatic Transducer
  • Fisher 546 Series Electro-Pneumatic Transducers
  • Fisher 646 Electro-Pneumatic Transducer

Controllers – Level

  • Fisher 2500 Pneumatic Level Controller
  • Fisher 249 Series Caged Sensors
  • Fisher FIELDVUE™ DLC3010 Digital Level Controller
  • Fisher FIELDVUE™ DLC3020f Fieldbus Digital Level Controller
  • Fisher L2 and L2sj Liquid Level Controllers
  • Fisher L2e Electric Level Controller
  • Fisher 2100 Liquid Level Switches

Controllers – Pressure

  • Fisher 4194 Differential Pressure Controller
  • Fisher 4195K Gauge Pressure Indicating Controller
  • Fisher C1 Pneumatic Controller and Transmitter

Controllers – Temperature

  • Fisher 4196 Temperature Indicating Controller

Trip Valves, Volume Boosters, Switching Valves

  • Fisher 377 Pressure-Sensing Trip Valve
  • Fisher 2625 Series Volume Booster
  • Fisher VBL Volume Booster
  • Fisher 167D Series Switching Valves
  • Fisher 168, 168H, and 68 Series Three-Way Switching Valves

Pressure Regulation Accessories

  • Fisher 4660 Pneumatic High-Low Pressure Pilot
  • Fisher Types 1301F and 1301G High Pressure Regulators
  • Fisher Type 1367 High-Pressure Instrument Supply System

Wireless Position Monitor

  • Fisher 4320 Wireless Position Monitor
Portrait of the FIELDVUE DVC6200,  a digital electro pneumatic positioner by Fisher controls

Pressure Management

Fisher™ Pressure Reducing Regulators

Emerson leads the way in providing pressure regulator products in a vast array of applications. Emerson products offer design innovation, superior performance and unbeatable reliability and durability under extreme conditions in even the world’s most rugged environments.

  • Natural Gas Pressure Regulators – Distribution, Transmission, and Commercial Service Applications
  • Steam Pressure Regulators
  • Industrial Pressure Regulators – Air, Process Fluid, Water and Sanitary Applications
  • Tank Blanketing Systems

Fisher™ Backpressure Regulators

A backpressure regulator maintains a desired upstream pressure by varying the flow in response to changes in upstream pressure. A pressure relief valve limits pressure build-up (prevents overpressure) at its location in a pressure system. The relief valve opens to prevent a rise of internal pressure in excess of a specified value. The pressure at which the relief valve begins to open pressure is the relief pressure setting.

Relief valves and backpressure regulators are the same devices. The name is determined by the application. Fisher relief valves are not ASME safety relief valves.


  • Reliable overpressure protection in the form of pop-type, direct-operated, pilot-operated, and internal relief valves
  • For use in natural gas, instrument air, and process applications where venting to atmosphere is acceptable, process fluid is compatible with the soft disk, and relief pressure variations are allowable
  • Other popular uses:
    • Token relief/indication for small leaks
    • Audible signal of an overpressure condition
    • Overpressure protection against minimal/nuisance leakage

Crosby™ Pressure Relief Valves (PRV)

Crosby™ direct spring pressure relief valves have been among the world’s most widely used and field-proven safety valves for process applications, industrial steam generators and steam boilers. Crosby products are known throughout the industry for solving difficult overpressure protection applications ranging from low pressure through supercritical boiler requirements.

OMNI­TRIM Direct Pressure Relief Valves
Reliable and economical overpressure protection for thermal relief and many more applications.

J Series Direct Pressure Relief Valves
J-Series valves provide high quality and dependable overpressure protection for air, gas, steam, vapor, liquid and two-phase applications in one simple design.

H Series Direct Spring Safety Valves
Direct spring safety valves that provide comprehensive overpressure protection for ASME Boiler and Pressure Vessel Code Section I, and Section VIII steam safety applications.

JB and JPV­A Large Orifice Pressure Relief Valve
A large orifice pressure relief valve engineered to provide high quality, dependable overpressure protection for air, gas, vapor and steam applications.

Style PVR Pressure/Vacuum Sanitary Relief Valve
A versatile sanitary relief valve for the brewing, beverage, food processing and pharmaceutical industries.

Series 82 Direct Spring Operated PRV for Natural Gas
High performance, direct spring operated pressure relief valve for natural gas applications.

Access to PRV2Size Sizing Program

Anderson Greenwood™ Pressure Relief Valves (PRV)

Anderson Greenwood™ pressure relief valves are recognized as a worldwide technology leader in pressure management. Compact in design and built to perform in the most demanding environments, their premium performance solutions enable customers to maintain high levels of safety, while also controlling emissions and reducing product loss.

Series 90/9000 Pilot Operated Pressure Relief Valves
Maximize operating pressure and minimize emissions with the Series 90/9000 pilot operated relief valve; a high performance alternative to weight loaded relief devices.

Series 5200 Pilot Operated Pressure Relief Valves
A modulating pilot operated pressure relief valve for economizer applications that meets the stringent requirements of ASME Section I at high temperatures.

Series 200/400/500/700/800 Pilot Operated Relief Valves
Premium performance and advanced technology for overpressure protection.

Series MLCP Pilot Operated Pressure Relief Valves
A simple, high performance, cost effective internally-sensed modulating large capacity pilot (MLCP) operated valve.

Direct Spring Operated Pressure Relief Valves Series 60/80
Premium performance direct spring operated pressure relief valves that use special internals and soft seats to provide optimum, accurate performance.

Liquid Storage Internal Tank Valves
Fail-safe isolation valves for bottom and side withdrawal tanks available in pivot-type, plug-type and side-mounted pivot-type models.

Safety Selector Valve
A dual pressure relief device system that provides a safe, efficient method of switching from an active PRV to a standby, maintaining system overpressure protection.

Access to PRV2Size Sizing Program

Kunkle™ Safety Relief Valves
Kunkle manufactures quality safety relief valves for steam, air, gas and liquid applications. Popular models for HVAC applications include:

Series 6000
Bronze safety valves to ASME section I and VIII, steam, ‘V’ and ‘UV’; section VIII, air/gas, ‘UV’ National Board certified including models to ASME section IV, steam ‘HV’. PED certified for non-hazardous gas.

Model 6252/6254
Cast iron ASME section I steam and section VIII, air, steam and gas ‘UV’ National Board certified safety valves including model 6254 to ASME section IV ‘HV’, PED certified for non-hazardous gas.

Fike® Rupture Discs for Overpressure Protection

Fike provides certified rupture discs to meet all applications for process industries including isolating pressure relief valves from corrosive materials, reducing involuntary emissions, insuring pressure relief in critical applications, and rupture discs for sanitary/pharmaceutical processes.

Fike offers a complete line of cost-effective rupture discs, holders and custom pressure relief devices which are compliant with global code regulations and designed to meet or exceed industry requirements for performance, reliability and quality.

By their very nature, Sanitary and Hygienic applications demand specific rupture disc solutions. Fike has new technologies, including specific rupture discs, holders and pressure relief support, developed for the unique challenges of the Biotech, Pharmaceutical and Food & Beverage industries.

Engineered Products
For applications calling for a unique or custom solution, Fike’s team of professionals can develop what’s needed to meet your requirements. Customizable designs, a wide range of materials and extensive rupture disc engineering expertise make Fike uniquely qualified for building precise products for a variety of industries.

Enardo™ Flame & Detonation Arrestors

Enardo™ offers a wide variety of flame and detonation arrestor products with maximum flow to pressure drop characteristics. The portfolio includes in-line, free vent, deflagration and detonation flame arrestors. Enardo flame arrestors use spiral wound, crimped-metal ribbon flame cell elements to inhibit flame propagation by absorbing and dissipating heat. Connection sizes range from 3/4 inch up to 36 inches.

Product Descriptions

  • Enardo DFA Series Detonation Flame Arrestor
    • Provides protection against flame propagation in piping systems that are manifolded or have long run-up distances
  • Enardo Series 8 Deflagration Flame Arrestor
    • Designed to surpass standard flame arrestors and protect against high velocity and pressure flame fronts
  • Enardo Series 7 In-line Flame Arrestor
    • Allows removal of the flame cell element for cleaning/replacement without removing the arrestor body from the pipe
  • Enardo FVFA Series Free Vent Flame Arrestor
    • Installed at the top of an atmospheric vent line or storage tank to prevent flame propagation
  • Enardo Vent Stack Series 8800 & 9900
    • Designed to allow free venting in combination with flame protection for vertical vent applications
  • Enardo IL Threaded In-Line Flame Arrestor
    • Designed to stop the propagation of confined low pressure deflagrations
  • Enardo PVRV with Flame Arrestor
    • Allows a storage tank with flammable liquids to breathe, maintaining and safe pressure and protecting against fire/explosion
The Yarway product identity represents leadership in steam trap solutions

Yarway™ Steam Trap Solutions

Yarway offers a broad portfolio of proven and reliable steam trap solutions for a wide range of steam generation and distribution applications. With over 100 years of steam expertise, our steam trap solutions are designed to support safe, reliable, and efficient operation of steam systems.

  • Broad steam trap offering for a wide range of pressure and condensate load requirements
  • Highly reliable traps for drip, tracing, and process applications
  • In-line repairable design ensure ease of maintenance
A grouping of Yarway steam trap products which support the safe, reliable, and efficient operation of steam systems

Watson McDaniel Steam Specialty Solutions

For over 135 years, Watson McDaniel has been manufacturing a wide range of steam specialty and fluid products. These time-tested products have made the operation of steam, compressed air, heat transfer and fluid systems substantially more effective and efficient. The Watson McDaniel product portfolio includes steam traps, pilot operated steam regulators, steam specialties, condensate pumps and accessories.

  • Steam Traps
  • Pressure and Temperature Regulators
  • Condensate Pumps

Isolation Valves

The Keystone product identity represents their line of high performance butterfly valves

Keystone™ Valves

Emerson’s Keystone valves offer a complete range of butterfly valves from general purpose through to heavy duty and high performance models. With a tradition of more than 70 years, Keystone built its reputation on providing industrial process butterfly valves known for their reliability, long service life, and reduced operating costs. Independent, third-party life-cycle testing has shown that Keystone resilient-seated butterfly valves last 2.5 times longer than competitors' butterfly valves.

Portrait of the Keystone GRW-GRL heavy duty industrial resilient seated butterfly valve
The Venessa product identity represents their triple offset valves

Vanessa™ Triple Offset Valves

From cryogenic conditions up to extremely high temperatures, Emerson is your trusted single source for Triple Offset Valve applications.

Emerson's portfolio includes the pioneering range of Vanessa valves, which are lighter, easier to install and virtually maintenance free. The Vanessa triple offset valve was the first to provide bidirectional zero leakage performance, creating a new industry category using a technology not previously available with other quarter turn valves.

Portrait of a Vanessa Series 30000 triple offset valve
The KTM product identity by Emerson representing their line of isolation valves

KTM™ Ball Valves and Actuators

For more than 80 years, KTM brand has been known for premium manual and automated ball valves and actuators. KTM was the world’s first supplier of full-bore, split-body ball valves and pioneered soft- and metal-seated valves.

Today, the comprehensive product line, including process floating and trunnion-mounted ball valves and metal-seated, high-speed, and powder discharge ball valves, fits almost all applications in the chemical, petrochemical and oil and gas industries.

The KTM product identity by Emerson representing their line of isolation valves

KTM™ Virgo Series Valves

With the KTM Virgo Series Valves product line, Emerson has the perfect ball valve to fit your process. Whether your application requires a 2” off-the-shelf floating ball valve, a custom 60” trunnion mounted valve or something in between, Emerson can deliver.

Portrait of KTM Virgo Trunnion mounted ball valve ideal for critical applications

Fisher™ Butterfly Valves

A11 High Performance Butterfly Valve

  • High Performance Butterfly Valves, ANSI 150-1500
  • Teflon, Firesafe, Cryogenic, or Metal Seals

Sempell™ Valves

Sempell products develop reliable isolation-, non-return-, turbine bypass- and startup control valves for the latest generation of high efficiency supercritical and ultra-supercritical power plants. The range of safety products includes specialty high-pressure safety valves, high-flow safety valves, and a complete array of controlled safety relief valves for the most challenging applications.

The Yarway product identity represents leadership in steam trap solutions

Yarway™ Valves & Controls

Yarway valves, desuperheaters and pump protection solutions have a strong reputation across various industries. Recognized by users all over the world as high quality products, the current Yarway valves and controls portfolio features advanced technologies that facilitate heavy-duty performance and excellent reliability.

Fasani™ Gate, Globe, and Check Valves

When you operate in the harshest conditions, Emerson is your trusted single source for complete Gate, Globe and Check Valve solutions.

These include the full range of Fasani valves which are purpose-designed for applications where high pressures and temperatures demand leak-tight performance, absolute safety and 100% reliability. Fasani Gate, Globe and Check Valves are purpose designed to withstand high pressures, abrasion and extreme temperatures - reducing maintenance and increasing uptime.

The KBall product identity represents their line of floating ball valves

KBall™ Ball Valves

A comprehensive range of ball valves to suit a wide variety of industrial applications.

Fisher™ Severe Service Ball Valves

Fisher Z500

  • Severe Service Metal Seated Ball Valves for Critical Power, Mining, Refining, Petrochemical and Chemical Applications
The Habonim logo represents their product line of control valves and actuators

Habonim Ball Valves

Established in 1949, with nearly 70 years of experience, Habonim is committed to engineering, manufacturing and supplying superior products and providing excellent personal service to customers.

Habonim provides valve solutions of exceptional quality for the most demanding industries, including oil and gas, chemical, petrochemical, pharmaceutical and mining. In addition to standard floating ball valves, they manufacture trunnion, cryogenic, high pressure and metal seated valves, as well as control and automation systems, pneumatic actuators and complex manifold assemblies for economical solutions to specialized tasks.

Portrait of Habonim industrial quality full port and standard port ball valves

Valve Actuation & Accessories

EIM™ Electric Actuators

EIM is known for its innovative electric valve actuators built for harsh industrial applications. Intelligent, electric actuation technologies and controls intuitively designed for quick disassembly and easy maintenance, long term reliability, and proven safe valve operation in emergency shutdowns. EIM leads in mechanical spring-return fail-safe technologies across a vast torque range.

You will find EIM products throughout the processing industries - oil and gas, power, refining, chemical, petrochemical, water & wastewater, and mining. EIM actuators and controls have a proven track record for reliable performance in critical shutdown applications.

EIM HQ-Series Quarter-turn Electric Valve Actuator
Compact, easy to use electric quarter-turn actuator that is durable and suitable for butterfly, ball, and plug valves, including damper control. EIM actuator gear housings are factory filled with a high quality lubricant carefully selected to ensure proper performance under specified operating conditions. 4-20mA input signal and output transmitter for position control and feedback, ideal for modulating applications. Rechargeable battery backup (RBB) to permit local and remote fail safe operation, up to five times within one hour. Modbus RTU control card for 2-wire digital network communication. Remote push button stations for applications with limited access to local controls.

EIM TEC2 Electric Valve Actuator
This electric valve actuator is the next generation of the non-intrusive TEC2000 actuator. Robust and compact design that are widely used on valves for marine, oil and gas, chemical, power, and water & wastewater applications. Superior corrosion protection polyester powder-coating, inside and out, for all environments, 316 stainless steel cover screws, marine-grade, low copper content, aluminum provides compartment and covers with extra corrosion protection. Large LCD message screen uses icons and text to display status of valve and provide diagnostic data, easy to guide operator through multi-language capable, calibration, setup, and diagnostics.

EIM M2CP Electric Valve Actuator
The M2CP was the 2000 Series. It fits a broad range of quarter-turn and multi-turn applications. Field service can be performed quickly and easily. Robust mechanical design of the M2CP with ductile iron gear case, bronze worm gear, and heat-treated alloy steel worm makes the M2CP an actuator built for military and commercial marine applications. The M2CP also offer DCMlink, a comprehensive, configuration, control and monitoring software that improves end user operational productivity and asset insights to reduce asset downtime.

EIM RTS CL Compact Linear Electric Valve Actuator
A non-intrusive, compact linear actuator with absolute position detection with configurable speed options. RTS fail-safe electric actuators with mechanical spring based fail positioning are designed and field-proven for reliable shutdown when there is loss of power. Available in weatherproof and explosion proof construction. Integrated SMARTCON controls with Bluetooth capability. Control Unit: Integrated actuator control unit with frequency inverter technology and brushless DC motor.

DCMlink Electric Actuator Asset Manager
DCMlink collects data from electric actuators, providing wireless connectivity to enterprise or plant level systems, interpreting data and providing actionable insights to operators. It is the command and control software for all Emerson electric actuators. It improves productivity by unifying all electric actuators on a common platform while allowing plant operators to gain deep insights into asset status and performance in real time, DCMlink enables users to diagnose, configure, calibrate, and monitor all electric actuators from a central location independent of communication protocol, actuator or host system. The software extends the useful life of field assets by providing actuator data like condition monitoring, events log and actuator alarms in a unified and consistent user interface.

  • Electric Multi-Turn and Quarter-Turn Actuators
  • Network Control Systems
  • Electric Actuators with Conventional and Smart/Open
  • Broad Range of Communication Protocols

FieldQ™ Valve Operating System (VOS) Pneumatic Actuators

The FieldQ is a turnkey pneumatic rack and pinion valve operating system with optional modular integrated controls and mounting brackets. The innovative FieldQ pneumatic actuator is an easy to use, intelligent solution that has simplified the automation of rotary valves. Integrated accessories remove the need to specify and procure these items separately, reducing purchasing time. These same integrated accessories reduce installation costs while the push button calibration reduces commissioning time. Device diagnostics enable a move to predictive maintenance – a proven lower cost means of performing maintenance – and the modular design simplifies maintenance and upgrades.

  • Pneumatic Rack and Pinion Actuators with Integrated Valve Position Feedback Modules
  • Double Acting and Spring Return

Hytork™ Pneumatic Actuators

Hytork Excel (XL) Rack and Pinion Pneumatic Valve Actuator
A unique combination of high quality, modular actuator design, unique features, customer benefits and economical cost has been achieved by our substantial engineering and technology in actuation products. Hytork's SAFEKEY system (patented) uses a flexible stainless steel key in an internal machined keyway. It is stronger than conventional bolting and impossible to remove when pressurized. The rugged heavy duty body is made from a high strength LM25 aluminum casting designed to prevent damage from dents, shock or fatigue. The Hytork XL is modular in design and is field convertible from double-acting to spring-return configurations and vice versa.

  • Pneumatic Rack and Pinion Actuators
  • Double Acting and Spring Return

Bettis™ Pneumatic Actuators

From bare actuators to sophisticated Valve Operating Systems, Bettis is well known for cutting-edge engineering, reliability, safety and innovation satisfying the harshest and demanding automation requirements in the market.

Bettis pneumatic actuators are rugged, reliable and highly efficient pneumatic actuators for fail-safe, extreme environments, and critical applications without compromising performance or safety.

Bettis G-Series Scotch Yoke Pneumatic Valve Actuator
The Bettis scotch yoke design is a highly unique and reliable actuator for operating ball, butterfly or plug valves along with louvers, dampers and other 90 degree rotating mechanisms. It is also suitable for use in demanding SIL-required applications. Modular design improves efficiency reduces wear extends life. Patented Tension-Lok™ device positively locks the spring module to allow its safe removal and installation, eliminating accidental release of the spring force. Offers multiple configurations, with a modular design that enables safe field maintenance and reduced inventory costs.

Bettis CBA300 Scotch Yoke Pneumatic Valve Actuator
A pneumatic actuator that combines the strengths of the G-Series actuator and is compact, lightweight, efficient and very cost-effective. Economical jackscrew manual override available to ensure reliable valve control in the event of the power loss.

Bettis RPE-Series Rack and Pinion Pneumatic Valve Actuator
The RPE is a tough, reliable rack and pinion actuator for countless process applications. Compact and lightweight, suitable for tight piping configurations. Available in 13 sizes.

  • Pneumatic Scotch-Yoke Actuators
  • Pneumatic Rack and Pinion Actuators
  • High Pressure and Low Pressure Pneumatic
  • Double Acting and Spring Return

Fisher™ Pneumatic Actuators

Fisher 657 and 667 Diaphragm Actuators
Fisher 657 and 667 are spring-opposed diaphragm actuators designed for either on/off or throttling operation of control valves. The 657 actuator is direct-acting, while the 667 is reverse-acting. The integral mounting pad eliminates the traditional mounting bracket and reduces the number of parts required to mount. Incorporates an integral air passage that eliminates the need for external tubing and fittings when paired with a Fisher FIELDVUE™ digital valve positioner.

Fisher 1052 Rotary Actuators
Fisher 1052 spring-return diaphragm actuators operate both splined and double D shaft rotary valves and are suitable for either on/off or throttling service. Designed for easy installation of a broad range of options: limit switches, position indicating switches, positioners, and manual over-rides. Single joint linkage with splined and clamped lever minimizes lost motion and improves control accuracy. Actuator/valve linkage is completely enclosed, yet the valve packing adjustment remains accessible without removing any parts.

Fisher 2052 Spring-and-Diaphragm Rotary Actuatorsr
The Fisher 2052 highly versatile and compact actuator design can assist in throttling or on/off applications. Install on any valve, even in space-limiting conditions.The compact design reduces valve/actuator envelope dimensions leading to greater mounting versatility for both skids and process plants. Allows linkage-less feedback, via a contact-less magnetic array. The clamping of the lever onto a splined valve shaft, coupled with the single pivot linkage, reduces lost motion between the actuator and the valve. The actuator/valve assembly action can be converted from push-down-to-open to push-down-to-close, or vice-versa, without additional parts.

The Keystone product identity represents their line of high performance butterfly valves

Keystone™ Valve Actuation

Keystone F89 Pneumatic Quarter-turn Actuator
Pre-compressed spring design and anti-blowout drive pinion means safe maintenance and operation. Direct mounting to all Keystone butterfly valves and ball valves. Double Rack and Pinion design nullifies side loads on the pinion shaft, minimizing bearing wear and extending life. Double acting and spring return versions available for cost effective and safe operation. Anodized aluminium body with electrostatic powder coating (ESPC) finish provides durable protection against corrosive environments.

Keystone Figure 738 Pneumatic Actuators for Linear Valves
The F738 is a linear pneumatic actuator, designed especially for use on linear actuated valves. Engineered to provide the maximum force output with minimum supply pressure. Operates with or without lubrication. Spring return actuators are available in selected sizes. Hydraulic cylinder option is also available using high pressure oil. Spring return actuators are available in selected sizes. The Keystone F493 failsafe units are an ideal choice for larger actuators as it eliminates bulky spring return actuators when limited space is available.

Keystone Figure 777/778 Electric Actuator
The compact Keystone Figure 777/778 electric actuator for either on/off or modulating quarter turn (90°) valve operation providing a torque range from 35 to 4500 Nm. Epicyclical gearing for smooth control and low noise level. Optimized mounting interface for direct mounting on top of Keystone valves. IP67 and NEMA 4X ingress protection. Top mounted position indicator (360 degree visibility). Various options i.e. torque switches, additional voltage free contacts, local control module, etc.

Keystone Manual Valve Operators

  • Lever
  • Hand Wheel Gear and Chain Wheel Gear
  • Declutchable Gear Override

ASCO™ Solenoid Valves & Accessories

ASCO solenoid valves control critical flow of air, gas, water, oil, and steam in applications spanning numerous industries

ASCO RedHat power management technology sets a new industry standard for reliability and power consumption, accepting both AC and DC voltages while improving performance. These solenoid valves for automated valve assembly applications are now available with Class I, Division 2 approvals.

  • Factory Authorized Valve Assembler for Solenoid Valves and Accessories

TopWorx™ Solutions

TopWorx™ discrete valve control and GO™ Switch position sensing technology provides absolute assurance in the most challenging applications by increasing reliability, profitability and reducing down time. Engineered to meet tough applications while offering high reliability and installation flexibility, these rugged, dependable, and affordable models are designed to provide dependability in all environments.

  • Valvetop™ Discrete Valve Controllers
  • GO™ Switch Leverless Limit Switches and Position Sensors
  • Networx™ Field Networking Solutions
  • Wireless Position Monitors

Measurement Instrumentation

Rosemount™ Pressure Transmitters

With over 50 years of experience, Rosemount pressure instrumentation provide solutions to critical measurement challenges even in the harshest environments.

Pressure technology solutions include capacitive, piezoresistive and other sensors to provide essential process data in differential, gauge and absolute pressure applications. These sensors measure pressure, level, flow and derivatives by physically responding to the changes in process pressure, converting the physical movement into an electrical signal.

Multivariable measurement capability enhances operations by measuring static and differential pressure and temperature in a single device. With a variety of options, these devices include Ultra for Flow performance class, Callendar-Van Dusen sensor matching, extended range sensor and a selection of protocols. Multivariable transmitters allow you to limit pipe penetrations, reduce wiring costs and reduce installation time.

  • Pressure Transmitters
    • DP/Pressure
    • Instrument Manifolds
    • Single & Multivariable
  • Smart Wireless Systems

Rosemount™ Temperature Transmitters

For over 60 years, Rosemount products have been recognized for leadership in the process industry. As your trusted temperature partner, Emerson delivers factory-tested, ready-to-install temperature assemblies. Our temperature instrumentation provides reliable and accurate measurements in the toughest applications, helping you maintain ideal temperature levels and keep your materials and operation flowing smoothly.

With Emerson smart temperature transmitters, you will benefit from innovative, industry-leading technologies engineered to meet the demands of tough environments and challenging applications. Capable of accepting signals from all industry-standard resistance temperature detectors (RTD) and thermocouples, these transmitters help ensure accuracy. For application flexibility, our temperature transmitters can transmit a hard-wired or wireless signal and be mounted and configured locally or remotely.

  • Temperature Transmitters
    • Single Point Temperature Measurement
    • High Density Temperature Measurement
    • General Use Sensors
  • Smart Wireless Systems

Rosemount™ Level Transmitters

Emerson's wide range of devices for liquids and solids measurement covers the whole spectrum from; basic point level detection to challenging continuous level, interface and volume, hygienic & sanitary level measurement, even in extreme conditions.  Use Emerson's Rosemount level measurement technologies to optimize your processes, plan for maintenance, and anticipate and correct issues before they become problems.

  • Level Transmitters
    • DP Level
    • Ultrasonic Level Transmitters
    • Vibrating Fork Liquid Level Switches
    • Guided Wave Radar
    • Non-contacting Radar
    • Acoustic Level for Solids
    • Level Indicators
    • Hygienic & Sanitary Level Applications
  • Smart Wireless Systems

Rosemount™ Flow Meters

Flow Measurement is the process of measuring fluid in your plant or industry. You can measure flow through a variety of different Rosemount devices such as magnetic, vortex and differential pressure flow meters.

Magnetic flow meters are often selected because they are obstructionless, cost-effective for aggressive chemicals and slurries and provide highly accurate volumetric flow measurement. A range of liner materials, electrode options and line sizes accommodate a wide variety of process applications. Additionally, magnetic flowmeters can measure fluids bi-directionally, are effective for both very low and high volume flow rates, and are immune to changes in process variables.

Vortex flow meters offer many advantages for flow measurement including easy installation without impulse lines, no moving parts to maintain or repair, less leak potential and a wide flow turndown range. Vortex flow meters also offer very low power consumption, allowing for use in remote areas. Additionally, vortex meters are unique in that they can accommodate liquids, gasses, steam and corrosive applications. Vortex flow meters are also able to withstand high process pressures and temperatures.

As one of the most common technologies for measuring flow, differential pressure (DP) flow has a long history of achieving high accuracy and durability. This measurement technology enables compensated flow, pressure, and temperature readings from a single flowmeter solution, in some cases eliminating the need for impulse lines. Rosemount flow meters can be delivered pre-configured, leak tested, and ready-to-install, reducing installation time and costs while increasing overall plant productivity.

  • Flow Meters
    • Magnetic Flow Meters
    • Vortex Flow Meters
    • DP Flow
  • Smart Wireless Systems

Micro Motion™ Coriolis Flow Meters

The basic operation of Coriolis flow meters is based on the principles of motion mechanics. As fluid moves through a vibrating tube it is forced to accelerate as it moves toward the point of peak-amplitude vibration. Conversely, decelerating fluid moves away from the point of peak amplitude as it exits the tube. The result is a twisting reaction of the flow tube during flowing conditions as it traverses each vibration cycle.

Emerson's Micro Motion Coriolis, density and viscosity technologies deliver superior flow measurement expertise while providing customers with the confidence and insight they need to continuously improve safety and efficiency in the most critical process applications.

  • Coriolis Flow Meters
    • Mass & Volume Flow and Density Measurement
    • Truck Unloading & Loading Systems
    • Meter Verification
    • Custody Transfer
    • High Capacity Flowmeters
    • 316L Housings for Marine

Rosemount™ Tank Gauging System

Tank gauging means liquid measurement in large storage tanks to determine product volume. Rosemount Tank Gauging System ensures accurate level, temperature, and pressure measurements for inventory control, oil movement and overfill prevention, securing efficient operations.

  • Radar Level Gauges
  • Raptor Tank Gauging System
  • API Certified – Petroleum Inventory Custody & Asphalt Applications
  • Overfill Protection
  • Wireless Tank Gauging

Micro Motion™ Density & Viscosity Meters

Density and viscosity meters provide critical process measurements of liquids and gases. Micro Motion meters are based on a vibrating-element principle whereby vibration frequency is inversely proportional to fluid density, yet each has a unique design to optimize performance for the desired measurement. The viscosity meters build on the same vibrating-element principle while also measuring additional characteristics of the frequency signal.

  • Coriolis Density & Viscosity Meters
    • Liquid Density & Concentration Meters
    • Gas Density & Specific Gravity Meters
    • Liquid Viscosity Meters

Emerson™ Wireless Field Network

Emerson’s wireless infrastructure and wireless instrumentation can dramatically impact plant operations by vastly improving your visibility across your facility. These solutions seamlessly integrate wireless technologies with existing wired networks to provide a complete and open-standard network. This wireless architecture is highly secure, reliable and easy-to-use, engineered to improve workforce productivity and plant management.

  • Gateways
    • Field Mounted Wireless Gateway
    • Din Rail Mounted Wireless Gateway
    • Wireless Gateway with Integrated WiFi
  • Smart Power
  • Software
    • Plantweb™ Insight
    • AMS Wireless SNAP-ON Planning Tool

Rosemount™ Wireless Devices

If your process plant is like most, it has some wireless instrumentation, but you could quickly add more to improve operations, cut energy use and enhance safety. Industrial wireless networks and sensors can be used in a wide range of process measurements, usually at dramatically lower costs as compared to wired alternatives, with faster installation time and minimal disruption.

Find out how Pro-Tech Solutions and Emerson can help you implement or expand your industrial wireless network with our proven technology and application solutions.

  • Pressure Transmitters
  • Pressure Gauges
  • Temperature – Single & Multipoint; Non-Contacting
  • DP Flow
  • Guided Wave Radar
  • Vibrating Fork Level Switches
  • Discrete
  • Totalizer
  • Acoustic & Steam Trap Monitoring
The Yarway product identity represents leadership in steam trap solutions

Yarway™ Series 1001/1002/1004 Electronic Level Indication

The Yarway Series 1001 level indicator is a multi-featured single probe alarm system for sensing water level in various applications. The Yarway Series 1002 level indicator is a multi-featured dual probe electronic alarm system for sensing water level in a wide variety of applications. The Yarway Series 1004 level indicator is an advanced, multi-featured one to four probe electronic alarm system for sensing water level in a wide variety of applications.

Product features include:

  • Based on widely accepted conductivity probe technology
  • Reliable and cost-effective
  • Probe(s) can be mounted directly to the pressure vessel or column
  • Independent detection circuit for each probe (Series 1002 & 1004)
  • HP probes feature brazed welded stainless steel electrode with zirconia insulator for high pressure, high temperature applications
  • LP probes feature threaded stainless steel electrode with PTFE insulator for lower pressure and temperature applications
  • Direct replacement for mechanical float switches
  • Local LED indication of water level provides either redundant or primary visual verification (Series 1001)
  • Local LED indication of water level in a Type 4X/IP66 enclosure provides primary visual verification (Series 1002)
  • Local LED indication of water level in a Type 4X/IP66 enclosure provides redundant logic and primary visual verification (Series 1004)
a grouping of Yarway Series 1001, 1002,
The Yarway product identity represents leadership in steam trap solutions

Yarway™ Series 2000/3000 Electronic Level Indication

The Yarway Series 2000 level indicator is a multi-featured five probe and above electronic alarm system for sensing water level in a variety of high or low pressure applications. The Yarway Series 3000 level indicator is an advanced, multi-featured five probe and above electronic alarm system for sensing water level in a variety of high or low pressure applications.

Product features include:

  • Upgraded internal diagnostics for monitor clock, power supply and level faults (Series 3000)
  • Based on widely accepted conductivity probe technology
  • Reliable and cost-effective
  • Probes can be mounted directly to the pressure vessel or column
  • Independent detection circuit for each probe allows relay output selection for alarms or trips (Series 3000)
  • HP probes feature brazed welded stainless steel electrode with zirconia insulator for high pressure, high temperature applications
  • LP probes feature threaded stainless steel electrode with PTFE insulator for lower pressure and temperature applications
  • Direct replacement for mechanical float switches
  • Local LED indication of water level in a Type 4X/IP66 enclosure provides redundant logic and primary visual verification
Yarway Series 200
The Yarway product identity represents leadership in steam trap solutions

Yarway™ Types HP/IP/LP Water Columns, Probes and Probe Fittings

A reliable, cost effective means of sensing water level in boiler and various other applications.

Product features include:

  • Probes can be mounted directly to the pressure vessel or column
  • HP probes feature brazed welded stainless steel electrode with zirconia insulator for high pressure, high temperature applications
  • LP probes feature threaded stainless steel electrode with PTFE insulator for lower pressure and temperature applications
  • Custom fittings available with probe adapter
  • PED 97/23/EC conformance available
The Yarway product identity represents leadership in steam trap solutions

Yarway™ Color­Port Water Level Gauges

Bi-color, direct reading, ported style water level gauge for low, medium and high pressure boilers.

Product features include:

  • Combination of design and durable materials assures long service life
  • Individual port assemblies can be replaced in minutes with the gauge in place
  • Spring loading maintains proper pressure on glasses and gaskets at all times
  • Contrasting red and green readings show water level through high visibility illuminator display view slots
  • Choice of direct or mirror viewing systems
  • Choice of low, medium or high pressure designs for use with stuffing box gaugecocks or Welbloc L200V valves
  • Glasses accurately molded and tempered to high specifications
  • Glass, mica and gasket assembly is registered precisely in the body’s gasket groove
  • High quality mica protects the inner surface of each glass from the erosive action of steam, water and alkalis
  • Specially-molded flexible graphite gasket between mica and gauge body ensures a tight seal
  • PED 97/23/EC conformance available
The Yarway product identity represents leadership in steam trap solutions

Yarway™ Series 4300N/4600N Liquid Level Gauges

Armored transparent flat glass liquid level gauges suitable for steam service on boiler drum, feedwater heater and other vessel level indication applications.

Product features include:

  • Suitable for indoor or outdoor installation
  • For use with low maintenance stuffing box gauge valves (nipple connected models)
  • Through bolt design allows easy servicing
  • Cover enclosed glass resists breakage
  • Thermally induced linear expansion absorbed within the stuffing box on nipple connected models or by the expansion loop on flange connected models
  • Live loaded cover bolting to withstand cyclic service
  • Glasses accurately molded and tempered to high specifications
  • Mica shield protection to prevent gauge glass erosion
  • Tempered borosilicate glass for high strength and thermal shock resistance
  • Series 4600 and 4800 meet ASME Section I
  • PED 97/23/EC conformance available
official Emerson Penberthy logotype

Penberthy™ Level Indicators, Flow Indicators and Gagecocks

Since 1886, Penberthy has been recognized as a global leader in high-quality level and flow indication products for pumping, mixing, or heating liquids and gases. Many years of research and development, lab and field product testing, and product performance monitoring have resulted in a superior product line used in the process industries including oil and gas production, transportation, refining, petrochemical, chemical, and power generation industries.

The Penberthy product portfolio includes:

  • Sight Glasses
  • Armored Level Gauges
  • Magnetic Liquid Level Gauges
  • Gagecocks
  • Sight Flow Indicators
official Emerson Penberthy logotype

Penberthy™ Sight Flow Indicators

Penberthy dual window sight flow indicators are designed for the observation of flow in a process line. They are designed with dual glass to double the protection in case of accidental breakage of the inner or outer glass, and are available in a variety of models, sizes and connection styles. These ANSI rated units are used in power piping, refrigeration, petroleum, petrochemical and general processing industries.

Product features include:

  • No power or special installation requirements
  • ANSI 150, 300 and 600 pressure class
  • Available with threaded or flanged connections
  • Four indication styles available
  • Wide variety of special materials to suit diverse application needs
  • Lined units available to satisfy most corrosive environments
  • Single inexpensive means of monitoring flow
  • Visible indication allows flow characteristics to be observed
  • Instrument taps allow insertion of addition monitoring equipment
  • FM approval available for dual window models
ANSI 150, 300 and 600 pressure class Emerson Penberthy Sight Flow Indicators for process control
official Emerson Penberthy logotype

Penberthy™ Magnetic Liquid Level Gauges

Since 1886, Penberthy has been recognized as a global leader in high-quality level and flow indication products for pumping, mixing, or heating liquids and gases. The Penberthy Multiview™ products offer a superior solution to liquid level monitoring and a viable alternative to glass level gauges, float switches, displacers and other mechanical and electronic level technologies.

Product features include:

  • Hermetically sealed indicator with 316 SS housing
  • Optional gold anodized flags and followers
  • Standard and concentric magnet design for superior coupling
  • Custom weighted magnetic float
  • Chamber designed to ASME B31.3 and B31.1
  • Easy installation and virtually maintenance-free
  • Optional magnetically coupled clamp on transmitters and switches available for the magnetic liquid level gauge
  • Model MGVB (vapor bypass) provides superior solution to process flashing
  • Model MGGR features independent guided wave radar level transmitting for true redundancy in a single package
official Emerson Penberthy logotype

Penberthy™ Liquid Level Flat Glass Gauges

Since 1886, Penberthy has been recognized as a global leader in high-quality level and flow indication products for pumping, mixing, or heating liquids and gases.

Penberthy Liquid Level Flat Glass Gauge product features include:

  • Reliable, easy to understand level reference
  • Gives users the ability to inspect liquid characteristics visually (transparent style)
  • Non-intrusive
  • Operation is independent of most liquid characteristics. Multiple liquids can be processed through the same vessel without concerns for density, surface turbulence, dielectric conductivity etc.
  • No electrical power required. Provide accurate direct liquid level measurement in remote locations where power is not available. Not affected by power failures.
  • Provide a near-unlimited length of measure
  • Optional offshore coating 2600 protection; ideal cost-effective solution for corrosive offshore environments
  • NACE wetted materials available for sour gas service
  • Used for verification of other level instrument technology
  • Standard flat gasket seat allows easy removal of gasket residue during rebuild
  • Optional shields available to prolong glass life in corrosive environments (transparent style only)
official Emerson Penberthy logotype

Penberthy™ Series 100 and 200 Straight Pattern Flat Glass Gagecocks

Since 1886, Penberthy has been recognized as a global leader in high-quality level and flow indication products for pumping, mixing, or heating liquids and gases.

Penberthy Series 100 and 200 Straight Pattern Gage Cock products features include:

  • Straight pattern
  • Integral bonnet (100 series)
  • Union bonnet (200 series)
  • Union vessel connection
  • Ball check shut-off prevents loss of process fluid in the event of an accidental breakage of the gauge glass
  • Integral seat (100 series)
  • Threaded renewable seat (200 series)
  • Can be supplied to meet ASME requirements, with ball check shut-offs omitted
  • Wide variety of gauge and vessel connections available
official Emerson Penberthy logotype

Penberthy™ Series 300 and 400 Straight Pattern Flat Glass Gagecocks

Since 1886, Penberthy has been recognized as a global leader in high-quality level and flow indication products for pumping, mixing, or heating liquids and gases.

Penberthy Series 300 and 400 Straight Pattern Gage Cock products features include:

  • Offset pattern allows easy cleaning
  • Integral bonnet (200 series)
  • Union bonnet (300 series)
  • Union vessel connection
  • Ball check shut-off prevents loss of process fluid in the event of an accidental breakage of the gauge glass
  • Integral seat (300 series)
  • Threaded renewable seat (400 series)
  • Can be supplied to meet ASME requirements, with ball check shut-offs omitted
  • Wide variety of gauge and vessel connections available

Plantweb Advisor Suite

Plantweb™ Performance Advisor

The performance of equipment will deteriorate over time, resulting in lost efficiency, increased energy usage, and reduced throughput. Identification of the deviation from equipment design, combined with early detection, is vital to plant profitability.

Performance Advisor is an onsite, real-time application that calculates equipment performance using first principle models. It allows you to run your process more efficiently, track operating performance against targets, schedule maintenance activities, and determine the root cause of production asset inefficiencies.

  • Achieve and maintain optimum equipment performance
  • Track key performance indicators in real-time against target operation
  • Quantify thermodynamic efficiency losses
  • Prioritize and plan maintenance activities
  • Determine the root cause of production inefficiencies
  • Pre-engineered ASME performance calculations for many equipment types
  • Calculation of the economic impact of degradation
  • Ability to scale up to hundreds of assets and users
  • Modular structure for easy configuration and expansion

Plantweb™ Energy Advisor

Real-time Energy Management Information System (EMIS) that automates the process of mapping and managing energy consumption across a site, as it is being consumed. Real-time alerts, dashboards and emails notify decision-makers when energy consumption is above expected so that actions may be taken to drive down energy costs. We also provide rigorous models of energy consumption for certain asset classes, e.g., boilers, furnaces and heat exchangers. Models can also be based on historical data fitted to actual operations (heuristic).

  • Manage energy targets with up-to-the minute information across multiple Energy Account Centers (EAC’s)
  • Easily aggregate and make valuable information visible to key stakeholders
  • Reveal new savings opportunities down to individual energy consumers
  • Reduce total energy costs by 5% –10%
  • Establish, track and maintain real and achievable targets for energy reduction
  • Implement a positive corporate social responsibility program towards energy and emissions reduction
  • Meets requirements to monitor, target, and report per the ISO 50001 energy standard.
  • Creates automatic notifications and event logs for each over-consumption event for user review and action
  • Easy-to-use configuration tool – simple, scalable and sustainable

Plantweb™ Health Advisor

Monitoring essential assets is critical for reliable operations. The key enabler is having asset health information and alerts presented prior to the occurrence of unplanned shutdowns or slowdowns. This allows plant personnel to take corrective action and avoid production losses, expensive reactive maintenance, and potential environment or safety incidents.

Plantweb Health Advisor, a suite of cost-effective applications to continuously monitor essential assets - those that have repeated failures or assets in important service areas where a failure can cause significant financial impact such as production loss, environmental or safety incidents. This solution analyzes the combination of process and equipment data to report overall asset health.

  • Identify abnormal situations on your essential assets as they are happening
  • Spot imminent failure and take preventive action
  • Be alerted to equipment degradation that could lead to potential safety or environmental hazards
  • Reduce unscheduled shutdowns and slowdowns due to equipment failure
  • Designed to receive inputs from many data sources including wireless gateway, DCS, or other online systems. Several hundred protocols are available for data connectivity
  • Provide event logging and data historization
  • Offer the advantage of wireless deployment for missing measurements, eliminating engineering, labor, wiring, cable trays and field construction challenges

Reliability Solutions

Plantweb™ Optics

Today’s technology advances are making it easier than ever to stay on top of asset health. Applications for smart phones and tablets keep personnel in touch to collaborate on developing production issues. Data from various predictive intelligence applications are aggregated to create a holistic picture of asset health. And all this information is available anytime and from anywhere.

Plantweb Optics is the new collaboration software application for managing asset health across the enterprise. Plantweb Optics combines the data from multiple applications into asset-centric information, then delivers persona-based alerts and KPIs for improving the reliability of your rotating equipment, instruments and valves.

AMS Trex Device Communicator

The AMS Trex Device Communicator delivers a modern user experience in a rugged, intrinsically safe package, providing the experience of consumer devices in a tool built to withstand harsh industrial environments.

The Trex communicator streamlines activities in the field, allowing technicians to isolate and repair problems while devices continue to run. Segment and loop diagnostic tools quickly validate loop and fieldbus segment characteristics for easy troubleshooting. With numerous communication options, your communicator has never been more connected.

  • Latest edition to Emerson’s best-in-class field communicators
  • Rugged IP54 Rated Housing approved for intrinsic safety
  • 5.7” Touch-screen display
  • Device Communicator Plus module allows users to provide loop power and perform loop diagnostics
  • Run valve diagnostics and troubleshoot on Fisher® FIELDVUE™ digital valve controllers in the field with ValveLink™ Mobile
  • Multiple communication protocols: Wi-Fi, Bluetooth, and Standard microUSB
  • Automatic Synchronization with AMS Device Manager

AMS 475 Field Communicator

Simplify your work in the field with the intrinsically safe, rugged 475 Field Communicator. This built-for-purpose handheld communicator delivers universal support for HART and FOUNDATION fieldbus devices, a full-color graphical user interface, and a long-lasting Lithium-Ion power module. It is designed to withstand the knocks and shocks from normal use in the field.

  • Full-color user interface
  • Intrinsically safe
  • Supports all HART®, FOUNDATION™ fieldbus, and WirelessHART™ devices
  • View device diagnostics in charts, graphs, and gauges
  • View, transfer, and print device configurations between your communicator and PC
  • Run valve diagnostics and troubleshoot on Fisher® FIELDVUE™ digital valve controllers in the field with ValveLink™ Mobile

AMS Device Manager

AMS Device Manager provides predictive diagnostics, simplifies field device configuration and calibration, and automatically documents your assets.

Set of software analysis and reporting tools for:

  • Predictive Maintenance for Instruments and Valves
  • Device Documentation
  • Calibration Management
  • Device Configuration
  • SNAP-ON Applications
    • Alert Track
    • AMS ValveLink
    • AMS Wireless
    • Calibration Assistant
    • MV Engineering Assistant
    • Meter Verification
    • Quick Check
    • FFPowerAlert
    • Masoneilan ValVue
    • Flowserve ValveAnalysis
    • Smar Valid

AMS Device View

Extend your asset management capabilities to anywhere with an internet connection. AMS Device View allows users to view device health and calibration status with manufactures recommendations from any place there is a browser connection

AMS 2140 Machinery Health Analyzer

The AMS 2140 Machinery Health Analyzer takes vibration data and analysis measurements to the next level. It features simultaneous four-channel plus phase data collection and unique peak detection capabilities for the earliest indication of bearing and gearbox degradation. In addition to delivering faster data collection for less time in the field or more machines monitored, the AMS 2140 is ergonomically designed for comfortable, single hand operation all day long.

  • Simultaneous four-channel plus phase
  • One of the fastest vibration analyzer on the market
  • Ergonomically designed to make long days in the field easier
  • Data collection, vibration analysis, balancing, alignment and motor diagnostics in a single unit
  • Monitor a broad range of machinery from variable speed equipment, complex gearboxes, high speed compressors and sleeve bearing turbo machinery
  • Pre-configured analysis experts to easily test and diagnose your toughest issues

AMS 2600 Machinery Health Expert

  • Portable, 24-channel machinery health monitor and analyzer
  • Help troubleshoot your entire machine or group of machines simultaneously
  • Offers optional transient analysis for turbo machinery startup, coast down and production state monitoring
  • Monitor and record all channels continuously and simultaneously for hours, days or weeks, unattended
  • Integration with AMS applications saves time and facilitates multi-technology integration
  • PeakVue technology can be added for early identification of bearing wear in paper machines, rolling mills, complex gearboxes and rolling element bearing machines

AMS 6500 Machinery Health Monitor

When your plant relies on critical mechanical equipment, any failure can have a dramatic effect. A prolonged process interruption can be the difference between profit and loss. With this much at stake, predictive intelligence and protection capabilities on your production assets is essential. With Emerson’s AMS 6500, you can monitor mechanical assets and operate your plant with confidence. AMS 6500 is a single-chassis solution for vibration.

  • Monitor your plant’s most critical rotating machines.
  • Extend PlantWeb® with API 670 machinery protection monitoring.
  • SIL 1 Certified
  • Up to 100 hours of continuous data recording for playback of events
  • Integrate machinery protection monitoring with DeltaV™ and Ovation™ process automation systems in three easy steps.
  • Gain real-time machinery health feedback integrated with process automation.
  • Transform vibration monitoring into predictive alerts.
  • Empower decisions through transient analysis of turbines in AMS Suite.

AMS 6500 ATG

Traditional protection systems come with specific limitations. They lack prediction data for advanced warning of developing problems. They require an OPC server to tie back to the digital control system. They require a trip to the control room or field cabinet view of the data. The AMS 6500 ATG protection system comes with flexible cards that can be configured to acquire prediction data, an embedded OPC server, and a mobile app for viewing data from anywhere on the plant network.

  • API 670 compliant TSI protection system
  • Integrated prediction functionality including PeakVue™ technology and band filter
  • Interface with other applications through OPC UA, Modbus TCP/IP, or Modbus RTU
  • View the health of you most critical assets from anywhere with ATG View mobile app
  • Reduced spares inventory with flexible Universal Measurement Card

AMS Machinery Manager

AMS Machinery Manager integrates multiple predictive maintenance techniques with comprehensive analysis tools to provide easy and accurate assessment of the machinery health across different types of mechanical assets in your facility. The modular technology applications incorporate diagnostic and reporting sources into a common database for analysis of machinery health across the entire plant.

  • Analysis tools for diagnosis and prognosis of machinery health.
  • Real-time asset health integration with process automation systems.
  • Integration with multiple predictive maintenance technologies for a complete picture of mechanical asset health.
  • Integration with the AMS 6500 ATG for advanced analytics in protection-plus-prediction environment.

AMS 9420 Wireless Vibration Transmitter

The AMS 9420 Wireless Vibration Transmitter connects easily to any machine. It delivers vibration information over a highly-reliable, self-organizing wireless network for use by operations and maintenance personnel. The AMS 9420 is ideal for vibration monitoring applications, especially in hard-to-reach or cost prohibitive locations and it provides reliability with advanced accuracy for all installations.

  • Accurately monitors vibration and temperature in hard-to-reach locations
  • Provides complete vibration data including overall levels, energy bands, high resolution spectra and waveforms
  • Enables three ways to collect spectra: time-based, on-alert, and on-demand
  • Includes Emerson’s unique PeakVue technology for bearing and gear diagnostics
  • Certified intrinsically safe for use in hazardous areas
  • Delivers data and device alerts securely and reliably via IEC 63591 (WirelessHART) networks
  • Easily integrates into any host via Modbus or OPC with detailed diagnostics via AMS Suite software

AMS 9330 Vibration Transmitter

The 9330 is a continuously operating vibration transmitter that interfaces with existing plant monitoring systems while automatically detecting vibration levels.

  • Continuously monitors critical machinery in process applications and other industrial environments
  • Interfaces with existing alarm, control and monitoring systems
  • Integrates with the AMS 2140 Machinery Health Analyzer to create a seamless predictive maintenance environment
  • CSI 9330VP-1 detects mechanical faults and provides early warning of bearing and gear faults with embedded PeakVue Technology
  • CSI 9330VT detects mechanical faults and increases in temperature

AMS 6300 SIS Digital Overspeed Protection

Overspeed conditions on critical rotating equipment can be damaging to your assets and the plant personnel in the area. In addition, damaged equipment is expensive and time-consuming to repair or replace. During transient and normal operation, the AMS 6300 SIS guards against overspeed conditions caused by sudden load loss and unexpected changes. In addition, the same sensors will verify the rotational direction of your rotating equipment to ensure your assets are functioning correctly.

  • Provides Protection during Transient and Normal Operation
  • During transient operations like start up, shut down, and load change, the AMS 6300 SIS guards against overspeed conditions caused by sudden load losses
  • In addition, the same sensors will verify the rotational direction of your rotating equipment to ensure your assets are functioning correctly
  • During normal operation, the AMS 6300 SIS protects equipment from overspeed conditions caused by unexpected changes and sudden load losses
  • TÜV - certified according to IEC 61508:2010
  • Overspeed protection safety function meets SIL 3 requirements
  • Rotational direction detection safety function meets SIL 2 requirements

CTC Accelerometers & Vibration Analysis

Industry-leading product portfolio of accelerometers and vibration analysis hardware supported by comprehensive warranties and the highest quality of service

  • Accelerometers
  • Piezo Velocity Sensors
  • Eddy current probes and accessories
  • Cables and connectors
  • Mounting Hardware
  • Junction Boxes
  • 4-20 mA Products
  • Accessories

FLIR® Thermal Imaging Systems

FLIR is the world leader in the design, manufacture and marketing of thermal imaging infrared cameras. FLIR offers a wide variety of thermal imaging systems for industrial and commercial applications.

  • Thermal Imagers and accessories
  • Videoscopes and accessories
  • Aerial Thermal Imaging Kit
  • FLIR Tool+ Software
  • Infrared Windows
  • Clamp Meter
  • Digital/Imaging Multimeter
  • Insulation Tester
  • Moisture Meter
  • Spot Infrared Thermometer
  • Voltage Tester

Spectro Scientific Solutions

Spectro Scientific specializes in analytical tools and software for machine condition monitoring. The company is one of the largest suppliers of oil, fuel and fluid analysis instruments to industry and the military

  • Oil Analysis Solutions
  • Oil in Water / Soil Analyzers
  • Fuel Analysis Instruments
  • On-Site Analysis Systems
  • Portable/ Benchtop Analyzers
  • Industrial Oil, Fuel and Fluid Analysis Instrumentation

Services & Consulting

Project Management

Control Associates and Emerson project managers have proven experience in understanding customer needs, developing a feasible project plan, mobilizing the necessary resources— from around the globe if necessary— and delivering the project to the set objectives. No matter the size and complexity of your project, our experienced project managers can successfully help ensure it meets your schedule.

  • Turnkey Main Automation Project Services
  • Single Point Contact
  • Project Planning and Scheduling
  • Procurement Services
  • Sub-Contract Administration
  • Field Supervision / Installation Support

Project Engineering, Systems Integration & Validation Services

Today’s complex capital projects are difficult to deliver on time and on budget—especially with outdated “we’ve always done it this way” approaches.

The solution lies in choosing the partners that break through rigidity, find new ways of reducing costs, and implement technologies that speed up execution.

Control Associates and Emerson have the depth of knowledge and experience across industries, technologies, and project management techniques that lead to capital project success.

  • Batch and Continuous Processes
  • Cogen and Boiler Controls / SCADA
  • Steam PRV Stations
  • MES
  • PAT (Process Analytical Technology)
  • Natural Gas Pipeline Skids
  • Business Intelligence Systems
  • Loop & Equipment Drawings
  • Computer System Validation Services
  • Cybersecurity

OSIsoft System Integrator Partner

Control Associates is an authorized OSIsoft System Integrator Partner and member of the global OSIsoft PartnerEcoSphere network. Our data management experts know how to architect, install, configure, support, and integrate your OSI PI System™ with your Control, MES and Enterprise systems enabling you to unlock the transformative potential of your process data.

  • Infrastructure design and virtualization
  • PI Interface Design
  • OSI PI Historian Installation and Configuration
  • PI Asset Framework and Event Frames
  • PI Process Book and Vision configuration
  • PI Notification configuration
  • RtReports Development

Control Performance Audits

Control Performance Audits are designed to benchmark and analyze your existing assets, applications, and processes to identify opportunities and provide sound recommendations for improving safety, performance, energy efficiency, and environmental compliance. Information collection occurs through interviews and discussions with your operational and maintenance staff, plant walk-downs to inspect plant field equipment and control systems, and reviews of process and business data, report logs, control system documentation and alarms. Expert analysis helps determine options for improving your existing processes, such as retrofitting assets and upgrading entire loops and systems.

  • Loop and Loop Device Audits
  • Loop Tuning and Optimization
  • Process Variability Reduction
  • Process Reliability Improvement

Control Associates Control System Lifecycle Services

Control Associates and Emerson Control System Lifecycle Services provide customers with the expertise, technology and processes that can help you operate safely, improve asset reliability and quality, and optimize process performance. Our lifecycle maintenance services keep your plant operating safely, consistently and economically. And we can help you optimize your overall plant performance and achieve your business goals.

Even the most sophisticated control system equipment requires routine maintenance to keep it in top operating condition. Control Associates’ scheduled onsite support service enables you to ensure that critical maintenance services are performed regularly.

Control Associates field engineering experts can assist you in implementing changes during normal operations. We can also assist you with preparing for planned shutdowns, turnarounds, outages or control system upgrades by performing accumulated maintenance tasks without diverting manpower from other important tasks.

Our control system Lifecycle Services offerings include:

  • Emerson Process Systems Factory Certified Technicians
  • Installation and Maintenance
  • Priority Service Contracts
  • 24/7 Emergency Response
  • Hardware and Software Upgrades
  • System Migration Planning

Reliability Solutions and Services

Whether you work in Plant Management, Operations, or Maintenance and Reliability, you have a stake in asset health. In fact, every plant’s business goals depend on the performance and reliability of its critical production assets: mechanical, electrical, process equipment, instruments, and valves.

In every production asset, every operation, every plant there is untapped profit potential. Learn how to unlock your plant’s true potential through improved asset management. Create an Optimized Plant and begin to operate with confidence.​​

Our comprehensive reliability services are key to avoid unplanned shutdowns, increase production yield, and reduce costs. Avoid unexpected incidents and lower operating costs.

  • Onsite & Remote Monitoring of Rotating Equipment, Motors, and Process Controls Equipment to:
    • Increase asset reliability
    • Reduce unscheduled downtime
    • Extend production intervals between maintenance outages
    • Maximize efficiency and performance of plant assets
  • Vibration Monitoring and Analysis
  • Oil Analysis
  • Infrared Thermography
  • Laser Alignment
  • Ultrasonic Testing and Analysis
  • AMS™ Suite Software Installation and Support Services
  • Spares Inventory Programs

Fisher™ Lifecycle Services

Fisher Lifecycle Services for valve, actuator, and regulator products provide customers with expertise, technology, and processes that can help them operate safely, improve asset reliability, and optimize process capabilities. Maintenance services keep your plant operating safely, consistently and economically. Reliability services improve your asset integrity and preserve your investment. Performance services optimize your plant output and achieve business goals.

Emerson’s local service centers offer a wide inventory of OEM-certified parts so you can leverage your automation investment and reduce your maintenance footprint.

  • Control Valve Repair
  • Regulator Repair
  • 24/7 Emergency Response
  • Predictive Diagnostics Services
  • Fisher Encore Remanufactured Control Valves
  • Onsite Outage and Turnaround Control Valve Repair Services
  • Valve Startup Services
  • Onsite Valve Leak Detection Services
Fisher Lifecycle Services Locations:
120 Kissel Road
Crossroads Industrial Park
Burlington, NJ 08016

238 Cherry Street
Shrewsbury, MA 01545

Atlantic Valve Services

Pressure Relief Valve Lifecycle Services 

Pressure relief valves are designed to protect your plant’s assets—both physical and human—from danger should a deviation occur in the process the valve is protecting. No less than 100% reliability is essential.

With decades of experience and a skilled team of field technicians and application engineers, Atlantic Valve Services is available to service Emerson customers throughout the Northeast and Mid-Atlantic region via the network of Emerson Impact Partners.

Atlantic Valve Services is also the local Emerson factory authorized repair and new assembly center for Anderson Greenwood , Crosby, and Kunkle pressure relief valves.

Our highly skilled technicians provide onsite, emergency and repair services for any type of industrial pressure, pressure relief, or safety valve.

Control Associates Valve & Instrument Lifecycle Services

Control Associates local Lifecycle Services organization provide parts, expertise, and hands-on service to quickly diagnose and repair your equipment and devices. From repair/replace assessments and device refurbishment, to calibration and upgrades, our broad portfolio of services includes everything required to keep your plant operating at peak performance, day in and day out.

  • 24/7 Emergency Response
  • Isolation Valve Repair
  • Pressure Relief Valve Repair & Testing
  • Valve Actuator Repair & Field Mounting Retrofits
  • Turnaround and Outage Management Services
  • Instrument and Control Valve Calibration
  • Equipment Health Diagnostic Analysis
  • Onsite Valve Leak Detection Services

Instrument Lifecycle Services

From simple repairs to complex projects, Emerson™ supports you with services that improve the maintenance, reliability and performance of your measurement products and, ultimately, your process equipment and production quality.

  • Maintenance Services
    • Local Service Center
    • Instrument Calibrations
    • Repairs
    • Quick Turnaround
    • Instrument Assessment
  • Field Services
    • Instrument Calibrations
    • Start Up & Commissioning
    • Troubleshooting

SCADA Services

Our SCADA engineers and project managers will identify the scope of work, configure the application and monitor the milestones to deliver your project on time and to your specifications.

  • Hardware & Software Configuration
  • Telemetry
  • Communications
  • Cybersecurity

Staff Augmentation

An extended onsite engagement for a contract engineer or technician can provide you field support, project management, equipment maintenance or consulting expertise without the expense of hiring new personnel.

  • Valve Services -Calibration,
    Commissioning, Testing, Inspection
  • Instrument Services - Calibration, Commissioning, Troubleshooting
  • RTU Maintenance and Inspection
  • Control System - Configuration, Maintenance and Inspection

Educational Services

Improve your workforce with a full range of training options from Emerson’s Educational Services. Train new hires, improve your current workforce skills, or help your team adapt to new technology or products. Courses are offered through Emerson’s regional training centers, locally at Control Associates or at your facility, via the web utilizing eLearning or virtual classroom, or through a blended learning approach.

  • Local, Regional, Onsite, Virtual Classroom and eLearning
  • Comprehensive Range of Course Topics:
    • Process Control
    • Process Control Systems
    • Control Valves & Valve Instrumentation
    • Instrumentation
    • Pressure Regulators
    • Pressure Relief Valves
    • Operator Training
    • Vibration Analysis

Steam Trap Monitoring & Management Services

Control Associates experts can conduct steam trap surveys and provide online Emerson wireless steam trap monitoring solutions to ensure proper steam trap operation and minimize steam loss.

Instrument Lifecycle Services and Applications Consulting

Our locally based Instrument Lifecycle Services engineers and technicians can help you identify opportunities for improving and optimizing your plant's process measurement and control performance, reliability and safety.

  • Instrumentation Applications Consulting
  • Instrumentation Selection / Configuration
  • Instrument Calibration
  • Wireless Instrumentation Applications Consulting / Radio Testing
  • Panel Fabrication
  • Start Up & Commissioning
  • Troubleshooting

Pumps & Pumping Systems

official Emerson Penberthy logotype

Penberthy™ Automatic Injectors

Hot water injectors used primarily as boiler feed pumps but also in numerous other applications for pumping liquids and discharging at high pressure and temperature.

Features include:

  • Durable construction
  • Compact design that is free of mechanical parts
  • No foundation or floor space required
  • Self-priming
  • No external power source needed
  • Low initial cost, easy to operate and virtually maintenance-free
  • Eliminates the need for water pre-heating
  • Operating steam is condensed and returned to the boiler resulting in a thermal efficiency of nearly 100%
Penberthyâ„¢ automatic injector product shot

Pipeline Skids, Systems, & Buildings

Pipeline Equipment, Inc. - Skids, Launchers & Receivers, Systems, Quick Opening Closures, and Buildings

From modest beginnings in northeastern Oklahoma in 1995, Pipeline Equipment, Inc. (PEI) has experienced significant growth in capacity, capability and customer base. Today, the company has four divisions, over 100,000 square feet of state-of-the-art facilities and a talented team of employees dedicated to meeting the unique challenges of every project. PEI now serves a diverse group of customers, which range from small, independent companies to Fortune 500 companies including all of the leaders in the oil & gas, chemical, refining, heater, power, and food processing industries.

  • Design and Fabricate Meter Skids and Systems
  • Design and Fabricate Liquid and Gas Measurement Systems
  • Design & Fabricate Pig Launchers and Receivers - Pipeline Equipment, Inc. has decades of design and fabrication experience in Pig Launcher and Receiver systems. You can choose from a variety of configurations including horizontal, vertical, or sloped, which can be just the simple launcher and receiver or the complete skid mounted unit with all valves and associated piping. Each configuration is designed to meet your specific application in compliance with the applicable codes and material specifications.
  • Design & Fabricate RTU and Instrumentation Buildings
  • TWINLOCK Quick Opening Closures - Pipeline Equipment, Inc. recently designed and developed a new quick opening closure. This innovative, patented closure system is safe and easy to operate and may be used in a broad range of applications.
  • Design and Fabricate Custom Equipment per Customer Specs
  • ASME Certified Fabrication Shop - "U", "R", and "NB" Stamps
  • Extruded Headers
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